Emerson 4015 Maintenance and Servicing Procedures, Circuit Card Handling, General

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IM584000300

Installation Instructions

Issue AB, April 3, 2013

Spec. No. 584000300 (Model 4015-X003)

 

 

MAINTENANCE AND SERVICING PROCEDURES

General

WARNING! All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel on a de-energized system. Extreme caution is required when performing maintenance and servicing procedures. Be constantly aware that this system contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters prior to making contact.

Special safety precautions are required for procedures involving maintenance of this system and the batteries. Observe all safety precautions in this manual and in the battery instruction manual before as well as during performance of all maintenance procedures. Observe all battery safety precautions before working on or near the batteries. Service personnel and test equipment should be standing on rubber mats. Service personnel should wear insulating shoes for isolation from direct contact with the floor (earth ground).

This equipment contains several circuits that are energized with dangerous voltage. Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned OFF, dangerously high electric charges may exist within the system.

Never work alone, even if all power is removed from the equipment. A second person should be standing by to assist and summon help in case an accident should occur.

Dual Hazardous Input Power Sources

WARNING! The system may be powered from dual hazardous input power sources simultaneously: Commercial AC and Battery DC. Disconnect both sources of power before servicing.

CIRCUIT CARD HANDLING

WARNING! Installation or removal of the circuit cards requires careful handling. Before handling any circuit card, read and follow the instructions contained on the Static Warning Page.

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Important Safety Instructions

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model General Safety Important Safety InstructionsVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Maintenance and Servicing Procedures Dual Hazardous Input Power SourcesCircuit Card Handling GeneralStatic Warning IM584000300 Bound System Installation Manual Customer Documentation PackageSystem Packaging USB Drive with All Customer DocumentationPower and Control Sub-Rack List 11 Temperature Probes List 98 Part Number QtyGeneral Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Inspecting the Equipment Storing for Delayed Installations Storing for Delayed InstallationSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling Individual SUB-RACKS Into Cutomer Installing the Sub-RacksFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsImportant Safety Instructions Wiring Considerations Output Ground ConfigurationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Hrmg Configurations Only Bus Grounding Connection Tasks to be Performed for Customer Integrated SystemsGrounding Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsIB2 ACU+ Controller Interface Board Connections if required Digital Inputs and Programmable Relay OutputsDigital Inputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-5 J6-3 None J6-1 J6-6J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+Checking Basic System Settings Procedure To Select a Sub-MenuTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information
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