Emerson 4015 Battery Manufacturer Information, Installing Battery Sub-Trays

Page 41

Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

Installing Battery Sub-Trays in List 91 and 92 Battery Tray(s) (if furnished)

Battery Sub-Tray

Connector

Red +

Black -

Danger: Adhere to the “Important Safety Instructions” presented at the front of this document.

Warning: Ensure battery breaker on front of battery tray is turned off and locked- out before beginning work.

Warning: The battery tray is pre-wired with output battery cables with exposed ends. DO NOT install batteries into a battery tray that is not wired into the power and control sub-rack.

Battery Manufacturer Information

Refer to System Application Guide SAG584000300 for specifications and manufacturers of the batteries to be installed in this power system.

Installing Battery Sub-Trays

Batteries are furnished with this system but shipped separately. These batteries are packaged in six (6) battery sub-trays. All battery wiring within the battery sub-trays are done at the factory.

Procedure

Refer to Figure 3-12as this procedure is performed.

1)ENSURE BATTERY BREAKER ON FRONT OF BATTERY TRAY IS TURNED OFF AND LOCKED-OUT.

2)Remove the battery retaining bracket from the rear of the battery tray.

3)Unpack the battery sub-trays.

4)In the battery sub-trays that hold five (5) batteries, one battery string cable is disconnected and sleeved at the factory for transportation. Locate this lead and connect it to the open battery terminal in that tray. See Figure 3-12.

5)Check each battery sub-tray voltage before installing as follows.

a)Battery sub-trays contain either four (4) or five (5) pre-wired battery blocks. Note that the minimum acceptable voltage of a single battery block is 11.5V DC. So, acceptable voltage of a battery sub-tray with four (4) battery blocks is 11.5V x 4 = 46V DC. Acceptable voltage of a battery sub-tray with five (5) battery blocks is 11.5V x 5 = 57.5V DC.

b)With an external meter, measure each battery sub-tray voltage at the battery sub-tray connector (see illustration in left margin). If battery sub-tray voltages are OK, install each battery sub-tray as detailed in the remaining steps of this procedure. Contact Emerson Technical Support if battery sub- tray voltages are not within limits. Contact information is provided on the inside back cover of this document.

6)If a battery temperature probe is to be used, it is recommended to secure it on top of a battery block near the location indicated in Figure 3-12.

7)Slide pre-wired battery sub-trays into battery tray.

8)Connect each battery sub-tray connector to the respective connector located on the battery tray.

9)Re-install the battery retaining bracket to the battery tray.

Chapter 3. Making Electrical Connections

Page 31

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model Important Safety Instructions General SafetyVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Dual Hazardous Input Power Sources Maintenance and Servicing ProceduresCircuit Card Handling GeneralStatic Warning IM584000300 Customer Documentation Package Bound System Installation ManualSystem Packaging USB Drive with All Customer DocumentationTemperature Probes List 98 Part Number Qty Power and Control Sub-Rack List 11General Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Storing for Delayed Installation Inspecting the Equipment Storing for Delayed InstallationsSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling the Sub-Racks Installing Individual SUB-RACKS Into CutomerFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksOutput Ground Configurations Important Safety Instructions Wiring ConsiderationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Tasks to be Performed for Customer Integrated Systems Hrmg Configurations Only Bus Grounding ConnectionGrounding Sub-Rack Grounding Frame GroundBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsDigital Inputs and Programmable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-3 None J6-1 J6-6 J6-5J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileProcedure To Select a Sub-Menu Checking Basic System SettingsTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services
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