Emerson 4015 installation instructions Chapter Installing the Rectifier Module

Page 51

Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

CHAPTER 4.

INSTALLING THE RECTIFIER MODULE

The rectifier module is hot swappable. It can be installed with the system operating if these instructions are carefully followed.

Note: There is a two step insertion process.

Procedure

1)Unpack the rectifier module.

2)Open the respective rectifier module’s AC input circuit breaker on the front of the power and control sub-rack.

3)Place the “Latch Release” located on the front of the rectifier module to the LEFT position. See Figure 4-1.

4)Place the rectifier module into an unoccupied mounting slot without sliding it in completely. Gently push the rectifier module into the mounting slot until it stops. Note that the rectifier module will NOT be completely seated in the mounting slot until the next step is performed.

5)Live Systems: Wait for the green power indicator to illuminate. Ensuring the green power indicator stays on, slide the “Latch Release” located on the front of the rectifier module to the RIGHT position. Gently push the rectifier module into the mounting slot until it is completely seated.

De-energized Systems: Slide the “Latch Release” located on the front of the rectifier module to the RIGHT position. Gently push the rectifier module into the mounting slot until it is completely seated.

6)Secure the rectifier module to the power and control sub-rack by tightening the retaining screw.

7)Repeat the above steps for each rectifier module being installed in the system.

8)After the rectifier modules are physically installed in their mounting slots, they are ready for operation immediately after power is supplied to them.

9)Close the respective rectifier module’s AC input circuit breaker on the front of the power and control sub-rack.

Protection Indicator (Yellow)

Power Indicator (Green)

 

 

 

Alarm Indicator (Red)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front View

Retaining Screw

Latch Release

Figure 4-1

Installing a Rectifier Module

Chapter 4. Installing the Rectifier Module

Page 41

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Installation Acceptance Checklist Checklist -Factory Integrated System List R1, R2General Checklist Customer Integrated System ship loose Air Flow Diagram Installing the System General RequirementsAir Flow Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the FloorCustomer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations TorqueSub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Tasks to be Perform for ALL Installations IT Rack Grounding Frame GroundConduit Grounding Frame Ground Grounding Scheme Diagram Hrmg System GroundingNPG System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Battery Manufacturer Information Installing Battery Sub-TraysRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsInstallation Instructions Issue AB, April 3 Spec. No Model Temperature ProbesACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System ACU+ Controller Local Indicators and Navigation Keys ACU+ Controller InitializationVersion ***** Starting… IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services