Emerson 4015 Important Safety Instructions Wiring Considerations, Torque, Cable Routing

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Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

CHAPTER 3.

MAKING ELECTRICAL CONNECTIONS

IMPORTANT SAFETY INSTRUCTIONS

Danger: Adhere to the “Important Safety Instructions” presented at the front of this document.

WIRING CONSIDERATIONS

All AC input and 400V DC output wiring, branch circuit protection, and grounding should follow the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes. For operation in countries where the NEC is not recognized, follow applicable codes.

For wire size, branch circuit protection, crimp lug, and general wiring recommendations; refer to System Application Guide SAG584000300.

TORQUE

Torque all connections as specified in the illustrations presented in this chapter.

OUTPUT GROUND CONFIGURATIONS

These instructions apply both to the High Resistance Midpoint Grounded (HRMG) and Negative Pole Grounded (NPG) configurations. Ensure you follow the proper procedures for the configuration you have. Refer to the part number on your equipment. The table on the front cover of this document lists the various equipment part numbers and the configuration they apply to.

CABLE ROUTING

When System is Furnished in a Factory Provided IT Rack (List R1, R2)

If the system is furnished in a factory provided IT rack, connections between the system’s sub-racks and also to the IT rack ground bar are factory made. The electrical connections the customer is required to make are the following. Refer to Figure 3-1on the next page for a cable routing diagram.

Site Ground to IT Rack Ground Bar (page 25)

AC Input Connections (page 28)

DC Load Distribution Connections to List 21-24 Distribution Sub-Rack(s) (page 29)

Battery Sub-Trays Installed in List 91-92 Battery Tray(s) (page 31)

External Batteries (if required) (page 33)

IB2 (ACU+ Controller Interface Board) Connections (if required) (page 35)

ACU+ Controller Ethernet Connection (if required) (page 36)

Power and Control Sub-Rack Bulk Output Connections (if required) (page 40)

GO TO PAGE 25 FOR THE ELECTRICAL CONNECTIONS PROCEDURES.

Chapter 3. Making Electrical Connections

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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the Floor Customer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into Cutomer Installing the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations TorqueSub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services