Emerson 4015 installation instructions External Battery Connections Making Electrical Connections

Page 44

IM584000300

Installation Instructions

Issue AB, April 3, 2013

Spec. No. 584000300 (Model 4015-X003)

 

 

Note: These connection points are used both for connecting external battery strings and the internal battery trays. A maximum of five (5) external and internal battery strings (total) can be connected to the power and control sub-rack.

CUSTOMER CONNECTION

TO EXTERNAL BATTERY STRINGS

Battery Terminals for 400V DC Battery Strings (five sets of 1/4-20 x 1/2” studs on 5/8” centers for double hole lugs, each polarity)

Negative

Positive

Battery*

Battery*

*Note: Battery cables can also be

 

 

 

 

 

 

 

 

(Recommended

 

 

 

 

 

Power and Control

routed through the bottom of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sub-Rack

 

 

 

 

 

 

 

 

Torque: 84 in-lbs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power and control sub-rack.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[9 Nm])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

-

+

+

 

Control/Alarm

 

 

Connector Pinouts

 

 

1

 

3

 

2

 

4

Battery

+48V for

+48V

RTN

Alarm

Battery

Shunt

Shunt

 

Alarm

Trip

Trip

Rectifier Shelf Rear View

(covers removed)

Internal/External Battery Tray Control/Alarm Connectors (Use either connector.)

(If an internal or external battery tray is not connected, MUST have termination plugs installed.)

Termination

Plugs

Figure 3-13

External Battery Connections

Page 34

Chapter 3. Making Electrical Connections

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 43 Page 45
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Page 43 Page 45
Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model General Safety Important Safety InstructionsVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Maintenance and Servicing Procedures Dual Hazardous Input Power SourcesCircuit Card Handling GeneralStatic Warning IM584000300 Bound System Installation Manual Customer Documentation PackageSystem Packaging USB Drive with All Customer DocumentationPower and Control Sub-Rack List 11 Temperature Probes List 98 Part Number QtyGeneral Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Inspecting the Equipment Storing for Delayed Installations Storing for Delayed InstallationSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling Individual SUB-RACKS Into Cutomer Installing the Sub-RacksFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsImportant Safety Instructions Wiring Considerations Output Ground ConfigurationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Hrmg Configurations Only Bus Grounding Connection Tasks to be Performed for Customer Integrated SystemsGrounding Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer Information Installing Battery Sub-Trays Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsIB2 ACU+ Controller Interface Board Connections if required Digital Inputs and Programmable Relay OutputsDigital Inputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-5 J6-3 None J6-1 J6-6J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+Checking Basic System Settings Procedure To Select a Sub-MenuTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information
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