Emerson 4015 installation instructions Personal Protective Equipment PPE

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Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

DANGER! THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH LEAD-ACID BATTERIES. WORKING NEAR LEAD-ACID BATTERIES IS DANGEROUS!

Batteries contain sulfuric acid.

Batteries generate explosive gases during normal operation. Systems containing batteries should never be installed in an airtight room or space. Only install in a ventilated environment.

Batteries are an energy source that can produce high amounts of electrical current.

FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS AND FOLLOW THEM EXACTLY.

WHEN WORKING WITH LEAD-ACID BATTERIES:

Wear complete protection for eyes, face, hands, and clothing. Examples are safety goggles or face shield, a rubber apron and gloves.

If battery acid enters your eye, immediately flush your eye with running cold water for at least 15 minutes. Get medical attention immediately.

If battery acid contacts skin or clothing, wash immediately with soap and water.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

When working on this equipment appropriate PPE and tools required. An appropriate flash protection boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE. Notice that PPE is applicable for both AC and DC voltages.

This product is intended only for installation in a Restricted Access Location.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the rack/equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Important Safety Instructions

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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Checklist -Factory Integrated System List R1, R2 Installation Acceptance ChecklistGeneral Checklist Customer Integrated System ship loose General Requirements Air Flow Diagram Installing the SystemAir Flow Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the FloorCustomer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations TorqueSub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray IT Rack Grounding Frame Ground Tasks to be Perform for ALL InstallationsConduit Grounding Frame Ground Hrmg System Grounding Grounding Scheme DiagramNPG System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Installing Battery Sub-Trays Battery Manufacturer InformationRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsTemperature Probes Installation Instructions Issue AB, April 3 Spec. No ModelACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System ACU+ Controller Initialization ACU+ Controller Local Indicators and Navigation KeysVersion ***** Starting… IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services