Tripp Lite SU20KX, SU80KX, SU40KX owner manual Wiring Preparation

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17 – Wiring

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DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may damage the UPS system severely and cause serious personal injury and property damage. Read Section 2 – Important Safety Instructions before proceeding.

7-1 Wiring Warnings

De-energize all input and output power sources of the UPS system before installing cables or making electrical connections.

Use flexible cable of sufficient length to permit UPS system servicing. The maximum cable length is 10 m (32.8 ft).

Use ferrule caps to cover termination cables and prevent frayed ends from shorting on the UPS system terminal block.

Use cabling rated VW-1, FT-1 or better.

Use cable sleeves and connector clamps.

The neutral conductor must be the same size as the current conductors.

Tighten all connections with a torque of at least 3.95 N·m (35 in·lb)

Confirm that all cables are marked correctly according to their purpose, polarity, phase and diameter.

If the UPS system’s input/output power source is wye-wye, then “Neutral” and “Ground” must not be connected.

If the input power source has VNG>0, install a grounded wye secondary isolation transformer with a properly bonded neutral to ground before

6 the UPS system and input power source.

For equipment requiring a neutral connection to an IT power distribution system that requires neutral isolation upon disconnect, the disconnect device must be a four-pole device and must disconnect all line conductors and the neutral conductor. If a disconnect device interrupts the neutral conductor, it must simultaneously interrupt all line conductors.

7 • Allow the batteries to charge uninterrupted for 24 hours after the initial wiring connection.

Observe proper polarity by connecting negative to negative, positive to positive and normal “N” to normal “N”. Failure to observe proper polarity will damage the UPS system and create a serious risk of personal injury and property damage.

Observe proper phase by connecting R to R, S to S, T to T and N to N. Source power phase rotation must be verified as RST before powering

8 the UPS. Failure to observe proper phase will damage the UPS system and create a risk of personal injury and property damage.

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7-2 Wiring Preparation

De-energize all input and output (AC and DC) of the UPS system and external battery cabinet (if present).

Mark all cables according to their correct purpose, polarity, phase and diameter.

Review the diagrams in Section 7-3and Section 7-4to familiarize yourself with the terminal blocks.

Consult the table in Section 7-5to find the correct electrical input/output characteristics for the UPS system.

Note: If the UPS system’s input/output power source is wye-wye, then “Neutral” and “Ground” must not be connected. If the input power source has VNG>0, install an isolation transformer before the UPS system and input power source, then connect the UPS system’s “Neutral” and “Ground” together.

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Contents Not suitable for mobile applications Table of Contents Advanced Features IntroductionLocation Warnings Important Safety InstructionsConnection Warnings Battery Warnings Wiring WarningsControl Panel Features Front and Rear Panel Features Output Circuit Breaker Switch Q4 Controls AC output powerFor more information about the Snmpwebcard accessory Preparation Cabinet InstallationUnpacking Placement Shipping container. Warning The UPS system could tip if itRear, not from the sides Rear of the UPS systemInternal Battery Wiring Diagrams SU40KX shownInternal Battery Connection Internal Battery Connection Procedure Potential arcing of connectors. Blown fuses must be replaced Type and ratingInternal Battery Connection Wiring Wiring PreparationUPS System Terminal Block Diagram External Battery Cabinet Wiring DiagramsExternal Battery Cabinets Electrical and Cable DataExternal Battery Cabinet Wiring Failure to observe proper phase will damage the UPS system AC Input/Output Wiring Single UPSCreate a risk of personal injury and property damage AC Input/Output Wiring Parallel UPS Single Input Source Parallel UPS WarningsOnline Normal Mode Single UPS Battery Backup Mode Single UPSAuto Bypass Mode Single UPS 10 8-4 Manual Bypass Mode Single UPSBattery Backup Mode Parallel UPS Online Mode Parallel UPSAuto Bypass Mode Parallel UPS Manual Bypass Mode Parallel UPS Hot Standby Mode Parallel UPSControl Panel and Breaker Diagrams Preliminary Checklist Single UPSStandard Start-Up Procedure Single UPS Start-Up, Shutdown and BypassBattery Start-Up Procedure Single UPS Manual Bypass Procedure Single UPS Shutdown Procedure Single UPSPreliminary Checklist Parallel UPS Start-Up Procedure Parallel UPS Shutdown Procedure Parallel UPS Manual Bypass Procedure Parallel UPS Switching from Manual Bypass to Normal Mode Parallel UPS Control Panel Diagram Display and ConfigurationDisplay Hierarchy Default Display Status DisplayStatus Display Battery power Main Menu UPS System Measure Menu UPS Setup Administrator Qualified service personnel UserBypass Setup Press ESC to return to the UPS Setup menu Output Setup Output Voltage Press ESC to return to the UPS Setup menu Battery Setup Redundancy10 3 Battery Strings Press ESC to return to the UPS Setup menu Battery Next Replace DateCharger Setup Parallel Group Parallel SetupParallel ID Battery Auto Test Control & Test SetupBuzzer Clear Battery Test Result Manual Battery TestForce Boost Charge Press ESC to return to the UPS Setup menu Local Setup Date Format LCD ContrastUser Password Administrator PasswordLanguage Firmware Version MaintenanceStatistics Use or to read the event log, then press to AdvanceCommunications Interfaces CommunicationsSnmpwebcard Slot Input Dry Contact Interface Remote Emergency Power Off EPO Circuit Diagram Auxiliary Dry Contact Input Circuit DiagramExternal Battery Cabinet Temperature Inputs External Battery Status InputOutput Dry Contact Interface Detail Default MessagesOptional Messages Output Dry Contact Circuit Diagram 11-10 RS-232 Serial Port Circuit DiagramParallel Configuration Port Hardware Pin AssignmentSpecifications UPS System Technical Specifications Optional MessagesStorage and Service WarrantyService Storage