Powerware SOLA 4000 manual Input Cables, Input Fuses, Output / Battery Cables

Page 24

SOLA 4000 - Installation and Initial Start-Up

1 Installation

Version 2 SOLA 4000 with Separate Inputs for Rectifier and Bypass

Input Cables

 

Type

 

Rect.

Bypass

 

earth

 

 

cables

 

cables

 

cable

 

 

SOLA

 

 

 

 

[mm²]

 

[mm²]

 

[mm²]

 

 

4000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

3x10

 

4x10

 

 

16

 

 

15

 

3x10

 

4x10

 

 

16

 

 

20

 

3x16

 

4x16

 

 

16

 

 

30

 

3x25

 

4x25

 

 

25

 

 

40

 

3x25

 

4x25

 

 

25

 

 

60

 

3x35

 

4x35

 

 

25

 

 

80

 

3x50

 

4x50

 

 

50

 

 

100

 

3x70

 

4x70

 

 

50

 

 

120

 

3x120

 

4x120

 

 

70

 

 

 

 

 

 

 

 

 

TAB. 1.2.3 UPS input cables, version 2

 

Input Fuses

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

Rect.

Bypass Fuses

 

 

 

Fuses

[A]

 

 

 

SOLA

 

 

 

 

 

[A]

 

 

 

 

 

 

4000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

25

 

 

25

 

 

 

15

 

35

 

 

35

 

 

 

20

 

50

 

 

50

 

 

 

30

 

63

 

 

63

 

 

 

40

 

100

 

100

 

 

 

60

 

100

 

125

 

 

 

80

 

125

 

160

 

 

 

100

 

160

 

200

 

 

 

120

 

200

 

250

 

 

 

 

 

 

 

TAB. 1.2.4 UPS input fuses, version 2

 

Output / Battery Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

Battery

Output cables

Max. inv. input

 

SOLA

 

cables

[mm²]

current

 

4000

 

[mm²]

(Vdc=320V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

2x16

4x10

 

25

 

15

 

2x16

4x10

 

40

 

20

 

2x25

4x16

 

50

 

30

 

2x25

4x35

 

75

 

40

 

2x35

4x25

 

100

 

60

 

2x50

4x35

 

150

 

80

 

2x70

4x50

 

200

 

100

 

2x95

4x70

 

250

 

120

 

2x120

4 x120

300

 

 

 

 

 

 

 

 

 

 

TAB. 1.2.5 UPS output cables and fuses, version 2

JUE 401265

24

Image 24
Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions UPS Assembly Sola 4000 General System Description ChaptersUPS Assembly FeaturesSola 4000 General System Description Rectifier/Battery Charger UPS System StructureBattery Accumulator Static SwitchesInverter Under inverter failure conditions Maintenance Bypass Hot-Standby SystemsParallel-Redundant Systems Parallel SystemsEmergency Power Off Operating PanelFunctional Description Remote MonitoringSola 4000 Installation and Initial Start-Up ChaptersFigures InstallationAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpInstallation Mechanical InstallationWeight Floor Space RequiredRoom Size for 10-60 kVA UPS 6 UPS 10-60kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC001 cabinet 7 UPS 80-120kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC002 cabinet 8 UPS 80-120kVA room size JUEElectrical Installation General 1 UPS connection diagram, version Input Cables / Fuses Mm²2 UPS connection diagram, version Output / Battery Cables Input CablesInput Fuses Installation of additional optional cabi- nets Sola 4000 with isolation transformer of the bypass supply3 UPS connection diagram, with THD filters Sola 4000 with THD filters4 Installation of 12-pulse units without galvanic isolation Sola 4000 with 12-pulse charger / rectifierInstallation of an External Maintenance Bypass 1 External Maintenance Bypass Switch Version 1 2 position2 External Maintenance Bypass Switch Version 2 3 position Installation Cpnet Interface CardFunctions MOK Remote Emergency Power off 1 Connection of Remote EPO with N.C. contactDiesel Generator Operation Common Alarm Contacts Remote ResetInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation Installation of the Interconnection Cables 11.3 Location of connectors on the IBYBP-CP pcbBattery Installation 12.1 Internal Battery connections Internal Electrical ConnectionsInstallation of External Batteries 12.3 B3/38 battery trays in the second and the third levelInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection Between UPS and Additional Battery Cabinets Connection of Auxiliary ContactsStart-Up Procedure Initial Start-UpInitial START-UP ? Does this voltage have positive polarity? OK? Static Switch Commutation Check Battery Charging Current LimitationYes CheckStart-Up Procedure for Hot -standby Sys- tems Additional Start-Up Proced. for Multi-Unit SystemsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Operating Modes Sola 4000 OperationOperating Modes GeneralLED Indication Battery Operation Operating Modes Stand-alone UnitOperating Modes STAND-ALONE Unit Normal OperationMaintenance Bypass Operation Bypass OperationStandby Operation Operating Modes Hot-Standby Operation Operating Modes HOT-STANDBY OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Operating Modes Parallel and Parallel/Redundant Operation Partial Load OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Switching On the UPS System / from Maintenance Bypass Initial UPS Operating ModeOperating Instructions Operating StepsFinal UPS Operating Mode Switching Off the UPS System / to Main- tenance Bypass CPHC16-SIPR IPRS1 ICPPB2 IRE IUG IRP Reset after Activating E.P.O Emergency Shut DownSola 4000 Operating Panel Chapters TablesBattery Monitoring FunctionsSola 4000 Operating Panel Indication of Important DataUPS Operating Mode Indication Alarm signallingEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LEDs Battery Indicator LED 28 E.P.OLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Snmp Mode Service ModeAlarms Static switch failure SSI Static switch failure SSBOscillator failure IUG monitoring failureUPS status MeteringPanel Settings DIP Switch SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Installation Remote PanelFunctions UPS =1...8 identifies the UPSDIP-switch settings UPSx Followed bySola 4000 PCB Description Chapters UPS Control LogicUPS Control Logic Sola 4000 PCB DescriptionUPS Control Logic Rectifier IF/PS R Front ViewReset MAX. Vdc CPHC16 R Front ViewInverter Reset ICP Front ViewICT-2 Front View TP5IPS-500 Front View IPR front view Bypass IF/PS S Front View CPHC16 S Front View BypassSola 4000 Technical Data Battery DataSystem Data Rectifier DataSola 4000 Technical Data System DataRectifier Data Battery Data Battery DataInverter Data Inverter Data