Powerware SOLA 4000 manual Safety Instructions, Sola 4000 Operating Manual

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SOLA 4000 - Operating Manual

Safety Instructions

SAFETY INSTRUCTIONS

The unit must be used as intended. Follow the instructions given in the Operating Manual.

Dangerous voltages are present inside the unit.

Installation and use of this equipment must comply to all national and local regulations and procedures.

To prevent overheating do not obstruct the flow of air for ventila- tion openings to the unit.

The components inside the unit are not repairable by the user. The user must not open the UPS cabinet or auxiliary cabinets or re- move any protective covers from inside the UPS cabinet.

This equipment must be installed and serviced by qualified person- nel.

The unit contains Lead-Acid batteries which must be disposed of correctly, in compliance with the local regulations.

To completely isolate the equipment, the switches IRP, IRE, IBY,IUG and IB must be switched off, the input supply and the battery supply must be isolated from the UPS and the output isolated from other modules if the unit is part of a multi-module system. For 10-30kVA units with an internal battery, intermediate links must be removed in order to isolate the battery in sections of a safe working voltage.

High leakage current: connect protective earth before power supply cables.

JUE 401263

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions Sola 4000 General System Description Chapters UPS AssemblyUPS Assembly FeaturesSola 4000 General System Description UPS System Structure Rectifier/Battery ChargerBattery Accumulator Static SwitchesInverter Under inverter failure conditions Hot-Standby Systems Maintenance BypassParallel Systems Parallel-Redundant SystemsRemote Monitoring Emergency Power OffOperating Panel Functional DescriptionInitial START- UP Sola 4000 Installation and Initial Start-Up ChaptersFiguresInstallation Additional START- UP Procedure for MULTI-UNIT SYSTEMS42Sola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpMechanical Installation InstallationFloor Space Required Weight6 UPS 10-60kVA room size JUE Room Size for 10-60 kVA UPS7 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC001 cabinet8 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC002 cabinetGeneral Electrical Installation1 UPS connection diagram, version Mm² Input Cables / Fuses2 UPS connection diagram, version Output / Battery Cables Input CablesInput Fuses Sola 4000 with isolation transformer of the bypass supply Installation of additional optional cabi- netsSola 4000 with THD filters 3 UPS connection diagram, with THD filtersSola 4000 with 12-pulse charger / rectifier 4 Installation of 12-pulse units without galvanic isolation1 External Maintenance Bypass Switch Version 1 2 position Installation of an External Maintenance Bypass2 External Maintenance Bypass Switch Version 2 3 position Installation Cpnet Interface CardFunctions MOK 1 Connection of Remote EPO with N.C. contact Remote Emergency Power offDiesel Generator Operation Remote Reset Common Alarm ContactsInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation 11.3 Location of connectors on the IBYBP-CP pcb Installation of the Interconnection CablesBattery Installation Internal Electrical Connections 12.1 Internal Battery connections12.3 B3/38 battery trays in the second and the third level Installation of External BatteriesInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection of Auxiliary Contacts Connection Between UPS and Additional Battery CabinetsStart-Up Procedure Initial Start-UpInitial START-UP ? Does this voltage have positive polarity? OK? Check Static Switch Commutation CheckBattery Charging Current Limitation YesStart-Up Procedure for Hot -standby Sys- tems Additional Start-Up Proced. for Multi-Unit SystemsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters General Operating ModesSola 4000 Operation Operating ModesLED Indication Normal Operation Battery OperationOperating Modes Stand-alone Unit Operating Modes STAND-ALONE UnitMaintenance Bypass Operation Bypass OperationStandby Operation Operating Modes Hot-Standby Operation Operating Modes HOT-STANDBY OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Partial Load Operation Operating Modes Parallel and Parallel/Redundant OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Operating Steps Switching On the UPS System / from Maintenance BypassInitial UPS Operating Mode Operating InstructionsFinal UPS Operating Mode CPHC16-S Switching Off the UPS System / to Main- tenance BypassIPR IPRS1 ICPPB2 IRE IUG IRP Emergency Shut Down Reset after Activating E.P.OTables Sola 4000 Operating Panel ChaptersIndication of Important Data Battery MonitoringFunctions Sola 4000 Operating PanelAlarm signalling UPS Operating Mode IndicationEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LED 28 E.P.O LEDs Battery IndicatorLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Service Mode Snmp ModeAlarms IUG monitoring failure Static switch failure SSIStatic switch failure SSB Oscillator failureMetering UPS statusDIP Switch Settings Panel SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Remote Panel InstallationUPS =1...8 identifies the UPS FunctionsUPSx Followed by DIP-switch settingsUPS Control Logic Sola 4000 PCB Description ChaptersUPS Control Logic Sola 4000 PCB DescriptionUPS Control Logic IF/PS R Front View RectifierCPHC16 R Front View Reset MAX. VdcInverter ICP Front View ResetTP5 ICT-2 Front ViewIPS-500 Front View IPR front view Bypass IF/PS S Front View Bypass CPHC16 S Front ViewRectifier Data Sola 4000 Technical DataBattery Data System DataSystem Data Sola 4000 Technical DataRectifier Data Battery Data Battery DataInverter Data Inverter Data