Powerware SOLA 4000 manual Internal Electrical Connections, Internal Battery connections

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SOLA 4000 - Installation and Initial Start-Up

1 Installation

Internal Electrical Connections

Cable (1) n° 3; L = 280 mm; diameter 16 mm2

Cable (2) n° 8; L = 420 mm; diameter 16 mm2

Cable (3) n° 4; L = 490 mm; diameter 16 mm2

Cable (4) n° 2; L = 650 mm; diameter 16 mm2

Support (CA1) n° 4; See Fig. CA1

Support (CA2) n° 9; See Fig. CA2

FIG. 1.12.1 Internal Battery connections.

Copper bars for battery connection Two copper plates diam. 0,5 mm. are used.

CA1

CA2

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions Sola 4000 General System Description Chapters UPS AssemblyFeatures UPS AssemblySola 4000 General System Description UPS System Structure Rectifier/Battery ChargerStatic Switches Battery AccumulatorInverter Under inverter failure conditions Hot-Standby Systems Maintenance BypassParallel Systems Parallel-Redundant SystemsRemote Monitoring Emergency Power OffOperating Panel Functional DescriptionInitial START- UP Sola 4000 Installation and Initial Start-Up ChaptersFiguresInstallation Additional START- UP Procedure for MULTI-UNIT SYSTEMS42Sola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpMechanical Installation InstallationFloor Space Required Weight6 UPS 10-60kVA room size JUE Room Size for 10-60 kVA UPS7 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC001 cabinet8 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC002 cabinetGeneral Electrical Installation1 UPS connection diagram, version Mm² Input Cables / Fuses2 UPS connection diagram, version Input Cables Output / Battery CablesInput Fuses Sola 4000 with isolation transformer of the bypass supply Installation of additional optional cabi- netsSola 4000 with THD filters 3 UPS connection diagram, with THD filtersSola 4000 with 12-pulse charger / rectifier 4 Installation of 12-pulse units without galvanic isolation1 External Maintenance Bypass Switch Version 1 2 position Installation of an External Maintenance Bypass2 External Maintenance Bypass Switch Version 2 3 position Cpnet Interface Card InstallationFunctions MOK 1 Connection of Remote EPO with N.C. contact Remote Emergency Power offDiesel Generator Operation Remote Reset Common Alarm ContactsInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation 11.3 Location of connectors on the IBYBP-CP pcb Installation of the Interconnection CablesBattery Installation Internal Electrical Connections 12.1 Internal Battery connections12.3 B3/38 battery trays in the second and the third level Installation of External BatteriesInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection of Auxiliary Contacts Connection Between UPS and Additional Battery CabinetsInitial Start-Up Start-Up ProcedureInitial START-UP ? Does this voltage have positive polarity? OK? Check Static Switch Commutation CheckBattery Charging Current Limitation YesAdditional Start-Up Proced. for Multi-Unit Systems Start-Up Procedure for Hot -standby Sys- temsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters General Operating ModesSola 4000 Operation Operating ModesLED Indication Normal Operation Battery OperationOperating Modes Stand-alone Unit Operating Modes STAND-ALONE UnitBypass Operation Maintenance Bypass OperationStandby Operation Operating Modes HOT-STANDBY Operation Operating Modes Hot-Standby OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Partial Load Operation Operating Modes Parallel and Parallel/Redundant OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Operating Steps Switching On the UPS System / from Maintenance BypassInitial UPS Operating Mode Operating InstructionsFinal UPS Operating Mode CPHC16-S Switching Off the UPS System / to Main- tenance BypassIPR IPRS1 ICPPB2 IRE IUG IRP Emergency Shut Down Reset after Activating E.P.OTables Sola 4000 Operating Panel ChaptersIndication of Important Data Battery MonitoringFunctions Sola 4000 Operating PanelAlarm signalling UPS Operating Mode IndicationEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LED 28 E.P.O LEDs Battery IndicatorLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Service Mode Snmp ModeAlarms IUG monitoring failure Static switch failure SSIStatic switch failure SSB Oscillator failureMetering UPS statusDIP Switch Settings Panel SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Remote Panel InstallationUPS =1...8 identifies the UPS FunctionsUPSx Followed by DIP-switch settingsUPS Control Logic Sola 4000 PCB Description ChaptersSola 4000 PCB Description UPS Control LogicUPS Control Logic IF/PS R Front View RectifierCPHC16 R Front View Reset MAX. VdcInverter ICP Front View ResetTP5 ICT-2 Front ViewIPS-500 Front View IPR front view Bypass IF/PS S Front View Bypass CPHC16 S Front ViewRectifier Data Sola 4000 Technical DataBattery Data System DataSystem Data Sola 4000 Technical DataRectifier Data Battery Data Battery DataInverter Data Inverter Data