Powerware SOLA 4000 manual Installation of External Batteries

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SOLA 4000 - Installation and Initial Start-Up

1 Installation

1.12.2 Installation of External Batteries

External Battery (38 Ah) Installation 38 Ah external batteries are installed in a B3/38 battery cabinet. To assemble the battery cabinet:

•Place four battery blocks on the trays of the first level (see FIG. 1.12.2).

•Place six battery blocks on the trays of the second and third levels (see FIG. 1.12.3).

•Interconnect the blocks in series (block 1 / negative pole ==> block 2 / positive pole,....)

Warning: after assembly there is a voltage of 48 V on the first level, and 72 V on the second and third levels.

•If necessary secure with strapping (against vibrations).

•Insert the trays into the battery cabinet as shown in FIG. 1.12.4

FIG. 1.12.3 B3/38: battery trays in the second and the third level

FIG. 1.12.4 Battery cabinet B3/38

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Sola 4000 Operating Manual Safety InstructionsSafety Instructions Safety Instructions UPS Assembly Sola 4000 General System Description ChaptersSola 4000 General System Description UPS AssemblyFeatures Rectifier/Battery Charger UPS System StructureInverter Battery AccumulatorStatic Switches Under inverter failure conditions Maintenance Bypass Hot-Standby SystemsParallel-Redundant Systems Parallel SystemsEmergency Power Off Operating PanelFunctional Description Remote MonitoringSola 4000 Installation and Initial Start-Up ChaptersFigures InstallationAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpInstallation Mechanical InstallationWeight Floor Space RequiredRoom Size for 10-60 kVA UPS 6 UPS 10-60kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC001 cabinet 7 UPS 80-120kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC002 cabinet 8 UPS 80-120kVA room size JUEElectrical Installation General1 UPS connection diagram, version Input Cables / Fuses Mm²2 UPS connection diagram, version Input Fuses Output / Battery CablesInput Cables Installation of additional optional cabi- nets Sola 4000 with isolation transformer of the bypass supply3 UPS connection diagram, with THD filters Sola 4000 with THD filters4 Installation of 12-pulse units without galvanic isolation Sola 4000 with 12-pulse charger / rectifierInstallation of an External Maintenance Bypass 1 External Maintenance Bypass Switch Version 1 2 position2 External Maintenance Bypass Switch Version 2 3 position Functions InstallationCpnet Interface Card MOK Remote Emergency Power off 1 Connection of Remote EPO with N.C. contactDiesel Generator Operation Common Alarm Contacts Remote ResetInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation Installation of the Interconnection Cables 11.3 Location of connectors on the IBYBP-CP pcbBattery Installation 12.1 Internal Battery connections Internal Electrical ConnectionsInstallation of External Batteries 12.3 B3/38 battery trays in the second and the third levelInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection Between UPS and Additional Battery Cabinets Connection of Auxiliary ContactsInitial START-UP Start-Up ProcedureInitial Start-Up ? Does this voltage have positive polarity? OK? Static Switch Commutation Check Battery Charging Current LimitationYes CheckAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Hot -standby Sys- temsAdditional Start-Up Proced. for Multi-Unit Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Operating Modes Sola 4000 OperationOperating Modes GeneralLED Indication Battery Operation Operating Modes Stand-alone UnitOperating Modes STAND-ALONE Unit Normal OperationStandby Operation Maintenance Bypass OperationBypass Operation Operation with an Inverter Failure Operating Modes Hot-Standby OperationOperating Modes HOT-STANDBY Operation Operating Modes Hot-Standby Operation Operating Modes Parallel and Parallel/Redundant Operation Partial Load OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Switching On the UPS System / from Maintenance Bypass Initial UPS Operating ModeOperating Instructions Operating StepsFinal UPS Operating Mode Switching Off the UPS System / to Main- tenance Bypass CPHC16-SIPR IPRS1 ICPPB2 IRE IUG IRP Reset after Activating E.P.O Emergency Shut DownSola 4000 Operating Panel Chapters TablesBattery Monitoring FunctionsSola 4000 Operating Panel Indication of Important DataUPS Operating Mode Indication Alarm signallingEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LEDs Battery Indicator LED 28 E.P.OLED 30 Boost Charge Connection to PC Communication with a PCCommunication with a PC Snmp Mode Service ModeAlarms Static switch failure SSI Static switch failure SSBOscillator failure IUG monitoring failureUPS status MeteringPanel Settings DIP Switch SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Installation Remote PanelFunctions UPS =1...8 identifies the UPSDIP-switch settings UPSx Followed bySola 4000 PCB Description Chapters UPS Control LogicUPS Control Logic UPS Control LogicSola 4000 PCB Description Rectifier IF/PS R Front ViewReset MAX. Vdc CPHC16 R Front ViewInverter Reset ICP Front ViewICT-2 Front View TP5IPS-500 Front View IPR front view Bypass IF/PS S Front View CPHC16 S Front View BypassSola 4000 Technical Data Battery DataSystem Data Rectifier DataSola 4000 Technical Data System DataRectifier Data Battery Data Battery DataInverter Data Inverter Data