Powerware SOLA 4000 manual Under inverter failure conditions

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SOLA 4000 - General System Description

1 UPS Assembly

During overload or inverter failure conditions, SSI is switched off and SSB is switched on, providing power supply from a backup source (mains, output of another UPS system, diesel generator set....). By always actuating both switches together for a short

period, an uninterrupted power supply during the switching is ensured. This is an essential condition to reliably meet all power supply requirements for connected sensitive equipment.

The control for each static switch (SSB and SSI) is performed totally independently of each other, thus ensuring that a failure in one static switch does not affect the other.

Switching Conditions, Inverter - Bypass The voltage and frequency of the bypass line have to be within set tolerance limits, and the inverters have to be synchronised with the bypass line.

Under inverter failure conditions:

(i)the UPS switches to bypass operation, for a single unit. (SSB switches on, and SSI off).

(ii)for hot-standby units, the load is commutated to the second inverter, and will switch to bypass only when no inverter is ready to take the load.

(iii)in parallel systems, all units switch to bypass operation together only if the load is more than the rated value for the remaining on-line units.

If the conditions above for the bypass line and synchronisation are not met:

the inverter will continue to operate with reduced output voltage under overload conditions, or

the inverter will stop if an inverter failure occurs. In this second case, the system will:

(i)commutate to a second standby-inverter in the case of a hot- standby system

(ii)the remaining inverters will take the load in the case of a parallel-redundant system or,

(iii)the UPS will commutate to the bypass supply with a very short interruption of 10msec if the supplies are not synchronised, for the case of a single UPS unit.

Under overload conditions, all UPS modules present will switch to the bypass supply, and remain in bypass until the overload is removed.

Switching Conditions, Bypass - Inverter a) The UPS switches automatically back to inverter operation when inverter voltage and frequency are within tolerance limits, the overload has been removed and the inverter is synchro- nised with the bypass line (SSI switches on and SSB off).

b)If the UPS unsuccessfully attempts five times within 3 minutes to switch to inverter operation, the UPS remains in bypass operation and signals an alarm. After pressing the reset-button once to reset the audible alarm, it should be pressed a second time to automatically switch back to inverter operation.

c)If the UPS remains blocked on bypass operation and a mains failure occurs, the UPS will switch automatically to inverter operation if the inverter voltage and frequency are within tolerance and the inverter is synchronised to the mains.

JUE 401264

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions Sola 4000 General System Description Chapters UPS AssemblyUPS Assembly FeaturesSola 4000 General System Description UPS System Structure Rectifier/Battery ChargerBattery Accumulator Static SwitchesInverter Under inverter failure conditions Hot-Standby Systems Maintenance BypassParallel Systems Parallel-Redundant SystemsOperating Panel Emergency Power OffFunctional Description Remote MonitoringInstallation Sola 4000 Installation and Initial Start-Up ChaptersFiguresAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpMechanical Installation InstallationFloor Space Required Weight6 UPS 10-60kVA room size JUE Room Size for 10-60 kVA UPS7 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC001 cabinet8 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC002 cabinetGeneral Electrical Installation1 UPS connection diagram, version Mm² Input Cables / Fuses2 UPS connection diagram, version Output / Battery Cables Input CablesInput Fuses Sola 4000 with isolation transformer of the bypass supply Installation of additional optional cabi- netsSola 4000 with THD filters 3 UPS connection diagram, with THD filtersSola 4000 with 12-pulse charger / rectifier 4 Installation of 12-pulse units without galvanic isolation1 External Maintenance Bypass Switch Version 1 2 position Installation of an External Maintenance Bypass2 External Maintenance Bypass Switch Version 2 3 position Installation Cpnet Interface CardFunctions MOK 1 Connection of Remote EPO with N.C. contact Remote Emergency Power offDiesel Generator Operation Remote Reset Common Alarm ContactsInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation 11.3 Location of connectors on the IBYBP-CP pcb Installation of the Interconnection CablesBattery Installation Internal Electrical Connections 12.1 Internal Battery connections12.3 B3/38 battery trays in the second and the third level Installation of External BatteriesInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection of Auxiliary Contacts Connection Between UPS and Additional Battery CabinetsStart-Up Procedure Initial Start-UpInitial START-UP ? Does this voltage have positive polarity? OK? Battery Charging Current Limitation Static Switch Commutation CheckYes CheckStart-Up Procedure for Hot -standby Sys- tems Additional Start-Up Proced. for Multi-Unit SystemsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Sola 4000 Operation Operating ModesOperating Modes GeneralLED Indication Operating Modes Stand-alone Unit Battery OperationOperating Modes STAND-ALONE Unit Normal OperationMaintenance Bypass Operation Bypass OperationStandby Operation Operating Modes Hot-Standby Operation Operating Modes HOT-STANDBY OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Partial Load Operation Operating Modes Parallel and Parallel/Redundant OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Initial UPS Operating Mode Switching On the UPS System / from Maintenance BypassOperating Instructions Operating StepsFinal UPS Operating Mode CPHC16-S Switching Off the UPS System / to Main- tenance BypassIPR IPRS1 ICPPB2 IRE IUG IRP Emergency Shut Down Reset after Activating E.P.OTables Sola 4000 Operating Panel ChaptersFunctions Battery MonitoringSola 4000 Operating Panel Indication of Important DataAlarm signalling UPS Operating Mode IndicationEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LED 28 E.P.O LEDs Battery IndicatorLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Service Mode Snmp ModeAlarms Static switch failure SSB Static switch failure SSIOscillator failure IUG monitoring failureMetering UPS statusDIP Switch Settings Panel SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Remote Panel InstallationUPS =1...8 identifies the UPS FunctionsUPSx Followed by DIP-switch settingsUPS Control Logic Sola 4000 PCB Description ChaptersUPS Control Logic Sola 4000 PCB DescriptionUPS Control Logic IF/PS R Front View RectifierCPHC16 R Front View Reset MAX. VdcInverter ICP Front View ResetTP5 ICT-2 Front ViewIPS-500 Front View IPR front view Bypass IF/PS S Front View Bypass CPHC16 S Front ViewBattery Data Sola 4000 Technical DataSystem Data Rectifier DataSystem Data Sola 4000 Technical DataRectifier Data Battery Data Battery DataInverter Data Inverter Data