Powerware SOLA 4000 manual Initial Start-Up, Initial START-UP, Start-Up Procedure

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SOLA 4000 - Installation and Initial Start-Up

2 Initial Start-Up

2 INITIAL START-UP

2.1 Start-Up Procedure

General With the Start-Up procedure the correct installation of the UPS according to the previous section is checked. It must be carried out by specialised personnel.

Safety precautions according to the appropriate local safety stand- ards must be applied.

Should problems arise during the Start-Up Procedure, call for service assistance.

Preparation For carrying out the Start-Up Procedure you need a 3 1/2 digit voltmeter with 1% accuracy, an AC/DC clip-on ammeter and a small screwdriver for potentiometers (only when necessary).

The installation of the UPS must have been carried out according to the previous section.

•Check that the ventilation system of the UPS room is ready to operate.

•Check that all switches IRP, IRE, IUG, IBY, IB are open and the load is off.

A:Rectifier Power Supply Check • Switch on the external mains supply to the UPS.

•Check that the supply voltage at terminals 1-L1, 1-L2, 1-L3 is within ±10% of the UPS rated voltage.

•Close IRP.

?Does the display on the CPHC16 -Rpcb for the rectifier give the indication "P"?

yes The phase rotation at the input is incorrect.

•Open IRP, switch off the external mains supply and exchange any two of the cables at input terminals 1-L1, 1-L2, 1-L3.

•Return to A.

no The rectifier supply voltage is o.k. and the rectifier will automati- cally start to operate.

•Wait until the Data Monitor Panel / NCP is illuminated

•Press the START push-button on the front of panel (or the push button PB2 on the top of ICP card) the inverter will start and after approximately 10s the green led L16 will be permanently lit.

•Press the push-button PB3 on the bottom of ICP card:

after few seconds the three green leds on SS/FY card will be lit. One led is flashing:

- green LED 3 flashing: "Battery switch open". Note that when using the external battery cabinet this function is desabled.

NOTE: If the battery switch indication is not blinking then the connections to C1 and C2 in the battery cabinet are not correct. Refer to the section "Installation".

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Sola 4000 Operating Manual Safety InstructionsSafety Instructions Safety Instructions UPS Assembly Sola 4000 General System Description ChaptersSola 4000 General System Description UPS AssemblyFeatures Rectifier/Battery Charger UPS System StructureInverter Battery AccumulatorStatic Switches Under inverter failure conditions Maintenance Bypass Hot-Standby SystemsParallel-Redundant Systems Parallel SystemsFunctional Description Emergency Power OffOperating Panel Remote MonitoringAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Sola 4000 Installation and Initial Start-Up ChaptersFiguresInstallation Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpInstallation Mechanical InstallationWeight Floor Space RequiredRoom Size for 10-60 kVA UPS 6 UPS 10-60kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC001 cabinet 7 UPS 80-120kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC002 cabinet 8 UPS 80-120kVA room size JUEElectrical Installation General1 UPS connection diagram, version Input Cables / Fuses Mm²2 UPS connection diagram, version Input Fuses Output / Battery CablesInput Cables Installation of additional optional cabi- nets Sola 4000 with isolation transformer of the bypass supply3 UPS connection diagram, with THD filters Sola 4000 with THD filters4 Installation of 12-pulse units without galvanic isolation Sola 4000 with 12-pulse charger / rectifierInstallation of an External Maintenance Bypass 1 External Maintenance Bypass Switch Version 1 2 position2 External Maintenance Bypass Switch Version 2 3 position Functions InstallationCpnet Interface Card MOK Remote Emergency Power off 1 Connection of Remote EPO with N.C. contactDiesel Generator Operation Common Alarm Contacts Remote ResetInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation Installation of the Interconnection Cables 11.3 Location of connectors on the IBYBP-CP pcbBattery Installation 12.1 Internal Battery connections Internal Electrical ConnectionsInstallation of External Batteries 12.3 B3/38 battery trays in the second and the third levelInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection Between UPS and Additional Battery Cabinets Connection of Auxiliary ContactsInitial START-UP Start-Up ProcedureInitial Start-Up ? Does this voltage have positive polarity? OK? Yes Static Switch Commutation CheckBattery Charging Current Limitation CheckAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Hot -standby Sys- temsAdditional Start-Up Proced. for Multi-Unit Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Operating Modes Operating ModesSola 4000 Operation GeneralLED Indication Operating Modes STAND-ALONE Unit Battery OperationOperating Modes Stand-alone Unit Normal OperationStandby Operation Maintenance Bypass OperationBypass Operation Operation with an Inverter Failure Operating Modes Hot-Standby OperationOperating Modes HOT-STANDBY Operation Operating Modes Hot-Standby Operation Operating Modes Parallel and Parallel/Redundant Operation Partial Load OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Operating Instructions Switching On the UPS System / from Maintenance BypassInitial UPS Operating Mode Operating StepsFinal UPS Operating Mode Switching Off the UPS System / to Main- tenance Bypass CPHC16-SIPR IPRS1 ICPPB2 IRE IUG IRP Reset after Activating E.P.O Emergency Shut DownSola 4000 Operating Panel Chapters TablesSola 4000 Operating Panel Battery MonitoringFunctions Indication of Important DataUPS Operating Mode Indication Alarm signallingEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LEDs Battery Indicator LED 28 E.P.OLED 30 Boost Charge Connection to PC Communication with a PCCommunication with a PC Snmp Mode Service ModeAlarms Oscillator failure Static switch failure SSIStatic switch failure SSB IUG monitoring failureUPS status MeteringPanel Settings DIP Switch SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Installation Remote PanelFunctions UPS =1...8 identifies the UPSDIP-switch settings UPSx Followed bySola 4000 PCB Description Chapters UPS Control LogicUPS Control Logic UPS Control LogicSola 4000 PCB Description Rectifier IF/PS R Front ViewReset MAX. Vdc CPHC16 R Front ViewInverter Reset ICP Front ViewICT-2 Front View TP5IPS-500 Front View IPR front view Bypass IF/PS S Front View CPHC16 S Front View BypassSystem Data Sola 4000 Technical DataBattery Data Rectifier DataSola 4000 Technical Data System DataRectifier Data Battery Data Battery DataInverter Data Inverter Data