Powerware SOLA 4000 manual Ok?

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SOLA 4000 - Installation and Initial Start-Up

2 Initial Start-Up

•If your unit has separate supplies for the rectifier and bypass (terminals 4-L1, 4-L2, 4-L3, 4-N), switch on the external supply for the bypass. Check that the bypass supply voltage at termi- nals 4-L1, 4-L2, 4-L3, 4-N is within ±10% of the nominal input voltage.

If there are no separate input terminals then the bypass input is the same as that checked previously for the rectifier input.

•Close IUG.

•Close IRE.

?Does the display on the CPHC16 -Spcb for the bypass give the indication "P"?

yes • Open IRE and exchange any two of the cables at the bypass input terminals 4-L1, 4-L2, 4-L3.

• Return to E.

no • Are the status LEDs (green) 1, 2, 3, 14, 16, 17, 19, 26, on the operating panel continuously on?

no: Check that the mains frequency is in tolerance.

OK?

yes: Is the pcb CPHC16 -S for the bypass correctly functioning? The display should be rotating clockwise.

no: Call for service assistance.

yes: Check again the input supply. Check that it is in accordance with the UPS rating label.

no: The mains frequency must be within tolerance in order for the bypass to be availabe

yes: Continue with F.

F:Synchronisation Check • Check that the green LED LD1 on the ICT-2 pcb is permanently lit and there is no "S" indication on the bypass electronics.

•On the SS/FY pcb, measure the voltage between the screws Bypass R and Inverter R. Then repeat for the other two phases.

?Are the voltages < 25Vac?

no • If the voltage is continuously fluctuating from 0 to 400V there is a synchronisation problem. Switch off IRE and call for service assistance.

If the voltage is slightly higher but relatively constant and the default values have been re-entered using the serial interface on the CPHC16 -S p.c.b., then the synchronisation may need to be re-adjusted. This can be easily confirmed by comparing the two sinewaves for a possible phase difference.

Are the two waveforms phase-shifted?

yes: The synchronisation must be re-adjusted using the serial interface of the CPHC16 -S pcb and the PSRS232 and a portable computer.

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions UPS Assembly Sola 4000 General System Description ChaptersFeatures UPS AssemblySola 4000 General System Description Rectifier/Battery Charger UPS System StructureStatic Switches Battery AccumulatorInverter Under inverter failure conditions Maintenance Bypass Hot-Standby SystemsParallel-Redundant Systems Parallel SystemsEmergency Power Off Operating PanelFunctional Description Remote MonitoringSola 4000 Installation and Initial Start-Up ChaptersFigures InstallationAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpInstallation Mechanical InstallationWeight Floor Space RequiredRoom Size for 10-60 kVA UPS 6 UPS 10-60kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC001 cabinet 7 UPS 80-120kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC002 cabinet 8 UPS 80-120kVA room size JUEElectrical Installation General1 UPS connection diagram, version Input Cables / Fuses Mm²2 UPS connection diagram, version Input Cables Output / Battery CablesInput Fuses Installation of additional optional cabi- nets Sola 4000 with isolation transformer of the bypass supply3 UPS connection diagram, with THD filters Sola 4000 with THD filters4 Installation of 12-pulse units without galvanic isolation Sola 4000 with 12-pulse charger / rectifierInstallation of an External Maintenance Bypass 1 External Maintenance Bypass Switch Version 1 2 position2 External Maintenance Bypass Switch Version 2 3 position Cpnet Interface Card InstallationFunctions MOK Remote Emergency Power off 1 Connection of Remote EPO with N.C. contactDiesel Generator Operation Common Alarm Contacts Remote ResetInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation Installation of the Interconnection Cables 11.3 Location of connectors on the IBYBP-CP pcbBattery Installation 12.1 Internal Battery connections Internal Electrical ConnectionsInstallation of External Batteries 12.3 B3/38 battery trays in the second and the third levelInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection Between UPS and Additional Battery Cabinets Connection of Auxiliary ContactsInitial Start-Up Start-Up ProcedureInitial START-UP ? Does this voltage have positive polarity? OK? Static Switch Commutation Check Battery Charging Current LimitationYes CheckAdditional Start-Up Proced. for Multi-Unit Systems Start-Up Procedure for Hot -standby Sys- temsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Operating Modes Sola 4000 OperationOperating Modes GeneralLED Indication Battery Operation Operating Modes Stand-alone UnitOperating Modes STAND-ALONE Unit Normal OperationBypass Operation Maintenance Bypass OperationStandby Operation Operating Modes HOT-STANDBY Operation Operating Modes Hot-Standby OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Operating Modes Parallel and Parallel/Redundant Operation Partial Load OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Switching On the UPS System / from Maintenance Bypass Initial UPS Operating ModeOperating Instructions Operating StepsFinal UPS Operating Mode Switching Off the UPS System / to Main- tenance Bypass CPHC16-SIPR IPRS1 ICPPB2 IRE IUG IRP Reset after Activating E.P.O Emergency Shut DownSola 4000 Operating Panel Chapters TablesBattery Monitoring FunctionsSola 4000 Operating Panel Indication of Important DataUPS Operating Mode Indication Alarm signallingEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LEDs Battery Indicator LED 28 E.P.OLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Snmp Mode Service ModeAlarms Static switch failure SSI Static switch failure SSBOscillator failure IUG monitoring failureUPS status MeteringPanel Settings DIP Switch SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Installation Remote PanelFunctions UPS =1...8 identifies the UPSDIP-switch settings UPSx Followed bySola 4000 PCB Description Chapters UPS Control LogicSola 4000 PCB Description UPS Control LogicUPS Control Logic Rectifier IF/PS R Front ViewReset MAX. Vdc CPHC16 R Front ViewInverter Reset ICP Front ViewICT-2 Front View TP5IPS-500 Front View IPR front view Bypass IF/PS S Front View CPHC16 S Front View BypassSola 4000 Technical Data Battery DataSystem Data Rectifier DataSola 4000 Technical Data System DataRectifier Data Battery Data Battery DataInverter Data Inverter Data