Powerware SOLA 4000 Yes, Static Switch Commutation Check, Battery Charging Current Limitation

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SOLA 4000 - Installation and Initial Start-Up

2 Initial Start-Up

no:

The difference is probably due to distortion of the mains

 

voltage (the inverter voltage is an almost perfect

 

sinewave)

 

Continue with G

yes:

 

Continue with G

G: Static Switch Commutation Check

COMMUTATION TO THE BYPASS

 

 

Press the pushbutton on the CPHC16-S pcb for the bypass.

 

 

The static switch SSB will switch on and SSI will switch off, as

 

 

indicated on the front panel and on the SS/FY pcb (red LEDs).

 

COMMUTATION TO INVERTER

 

 

Press the pushbutton PB3 at the bottom of the ICP pcb. The

 

 

static switch SSI will switch on and SSB will switch off, as

 

 

indicated on the front panel and the SS/FY pcb (green LEDs).

H: Battery Charging Current Limitation

• Connect the load and open IRP.

Check

 

The load is now supplied only by the batteries.

 

Discharge the batteries for about 2 minutes at nominal UPS

 

 

load or longer if the connected load is smaller than nominal

 

 

UPS load

 

Close IRP again.

 

After 30 seconds, measure the battery voltage.

? Is the battery voltage lower than the set floating charge voltage?

no The rectifier is not yet in battery current limitation. In order to check the battery current limitation you must discharge the batteries for a longer period.

• Return to H.

yes The battery current limitation can now be checked according to the battery installed. Standard setting is 10% of the battery capacity.

Measure the battery recharging current with a dc clip-on amme- ter.

?Is this approximately 10% of the battery Ah capacity?

no Check the settings of the dipswitch S1 on the CPHC16 -R pcb for the rectifier according to JUE400899 programming of PCBs (V2.0 or later). Otherwise, the battery charging current may need to be adjusted using the RS232 connector on the CPHC16-R pcb and a portable computer. This must be performed by first discharging the battery by switching off IRP, connecting the PC and adjusting the charging current. The battery must remain connected through- out the procedure.

Return to H.

yes THE START-UP PROCEDURE HAS BEEN SUCCESSFULLY COMPLETED NOW.

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Sola 4000 Operating Manual Safety InstructionsSafety Instructions Safety Instructions Sola 4000 General System Description Chapters UPS AssemblySola 4000 General System Description UPS AssemblyFeatures UPS System Structure Rectifier/Battery ChargerInverter Battery AccumulatorStatic Switches Under inverter failure conditions Hot-Standby Systems Maintenance BypassParallel Systems Parallel-Redundant SystemsOperating Panel Emergency Power OffFunctional Description Remote MonitoringInstallation Sola 4000 Installation and Initial Start-Up ChaptersFiguresAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpMechanical Installation InstallationFloor Space Required Weight6 UPS 10-60kVA room size JUE Room Size for 10-60 kVA UPS7 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC001 cabinet8 UPS 80-120kVA room size JUE Room Size for 80-120 kVA UPS with auxiliary AC002 cabinetGeneral Electrical Installation1 UPS connection diagram, version Mm² Input Cables / Fuses2 UPS connection diagram, version Input Fuses Output / Battery CablesInput Cables Sola 4000 with isolation transformer of the bypass supply Installation of additional optional cabi- netsSola 4000 with THD filters 3 UPS connection diagram, with THD filtersSola 4000 with 12-pulse charger / rectifier 4 Installation of 12-pulse units without galvanic isolation1 External Maintenance Bypass Switch Version 1 2 position Installation of an External Maintenance Bypass2 External Maintenance Bypass Switch Version 2 3 position Functions InstallationCpnet Interface Card MOK 1 Connection of Remote EPO with N.C. contact Remote Emergency Power offDiesel Generator Operation Remote Reset Common Alarm ContactsInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation 11.3 Location of connectors on the IBYBP-CP pcb Installation of the Interconnection CablesBattery Installation Internal Electrical Connections 12.1 Internal Battery connections12.3 B3/38 battery trays in the second and the third level Installation of External BatteriesInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection of Auxiliary Contacts Connection Between UPS and Additional Battery CabinetsInitial START-UP Start-Up ProcedureInitial Start-Up ? Does this voltage have positive polarity? OK? Battery Charging Current Limitation Static Switch Commutation CheckYes CheckAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Hot -standby Sys- temsAdditional Start-Up Proced. for Multi-Unit Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Sola 4000 Operation Operating ModesOperating Modes GeneralLED Indication Operating Modes Stand-alone Unit Battery OperationOperating Modes STAND-ALONE Unit Normal OperationStandby Operation Maintenance Bypass OperationBypass Operation Operation with an Inverter Failure Operating Modes Hot-Standby OperationOperating Modes HOT-STANDBY Operation Operating Modes Hot-Standby Operation Partial Load Operation Operating Modes Parallel and Parallel/Redundant OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Initial UPS Operating Mode Switching On the UPS System / from Maintenance BypassOperating Instructions Operating StepsFinal UPS Operating Mode CPHC16-S Switching Off the UPS System / to Main- tenance BypassIPR IPRS1 ICPPB2 IRE IUG IRP Emergency Shut Down Reset after Activating E.P.OTables Sola 4000 Operating Panel ChaptersFunctions Battery MonitoringSola 4000 Operating Panel Indication of Important DataAlarm signalling UPS Operating Mode IndicationEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LED 28 E.P.O LEDs Battery IndicatorLED 30 Boost Charge Connection to PC Communication with a PCCommunication with a PC Service Mode Snmp ModeAlarms Static switch failure SSB Static switch failure SSIOscillator failure IUG monitoring failureMetering UPS statusDIP Switch Settings Panel SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Remote Panel InstallationUPS =1...8 identifies the UPS FunctionsUPSx Followed by DIP-switch settingsUPS Control Logic Sola 4000 PCB Description ChaptersUPS Control Logic UPS Control LogicSola 4000 PCB Description IF/PS R Front View RectifierCPHC16 R Front View Reset MAX. VdcInverter ICP Front View ResetTP5 ICT-2 Front ViewIPS-500 Front View IPR front view Bypass IF/PS S Front View Bypass CPHC16 S Front ViewBattery Data Sola 4000 Technical DataSystem Data Rectifier DataSystem Data Sola 4000 Technical DataRectifier Data Battery Data Battery DataInverter Data Inverter Data