Powerware SOLA 4000 manual Battery Installation

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SOLA 4000 - Installation and Initial Start-Up

1 Installation

1.12 Battery Installation

Battery Installation must be in accordance with local safety standards.

General The batteries are charged. The installation should only be made by appropriately qualified personnel. The screw connections between the batteries should be tightened with a torque wrench (max. 7 Nm).

1.12.1Installation of Internal batteries SOLA 4000 (10-30kVA)

Internal Battery (24Ah) Installation

•Place five battery blocks on the trays of the first level.

•Place nine battery blocks on the trays of the second, third and fourth level.

•Interconnect the blocks in series (see FIG.1.12.1)

Warning: after assembly there is a voltage of 67,5 V on the first level, and 121,5 V on the second, third and fourth levels.

1° LEVEL

2° LEVEL

3° LEVEL

4° LEVEL

JUE 401265

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Contents Uninterruptible Power Supply Sola 4000 Operating Manual Safety Instructions Safety InstructionsSola 4000 Operating Manual Safety Instructions UPS Assembly Sola 4000 General System Description ChaptersUPS Assembly FeaturesSola 4000 General System Description Rectifier/Battery Charger UPS System StructureBattery Accumulator Static SwitchesInverter Under inverter failure conditions Maintenance Bypass Hot-Standby SystemsParallel-Redundant Systems Parallel SystemsFunctional Description Emergency Power OffOperating Panel Remote MonitoringAdditional START- UP Procedure for MULTI-UNIT SYSTEMS42 Sola 4000 Installation and Initial Start-Up ChaptersFiguresInstallation Initial START- UPSola 4000 Installation and Initial Start-Up Sola 4000 Installation and Initial Start-UpInstallation Mechanical InstallationWeight Floor Space RequiredRoom Size for 10-60 kVA UPS 6 UPS 10-60kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC001 cabinet 7 UPS 80-120kVA room size JUERoom Size for 80-120 kVA UPS with auxiliary AC002 cabinet 8 UPS 80-120kVA room size JUEElectrical Installation General1 UPS connection diagram, version Input Cables / Fuses Mm²2 UPS connection diagram, version Output / Battery Cables Input CablesInput Fuses Installation of additional optional cabi- nets Sola 4000 with isolation transformer of the bypass supply3 UPS connection diagram, with THD filters Sola 4000 with THD filters4 Installation of 12-pulse units without galvanic isolation Sola 4000 with 12-pulse charger / rectifierInstallation of an External Maintenance Bypass 1 External Maintenance Bypass Switch Version 1 2 position2 External Maintenance Bypass Switch Version 2 3 position Installation Cpnet Interface CardFunctions MOK Remote Emergency Power off 1 Connection of Remote EPO with N.C. contactDiesel Generator Operation Common Alarm Contacts Remote ResetInstallation of Hot-Standby Systems Installation Installation of the Interconnection Cable Installation of Parallel Systems Installation Installation Installation of the Interconnection Cables 11.3 Location of connectors on the IBYBP-CP pcbBattery Installation 12.1 Internal Battery connections Internal Electrical ConnectionsInstallation of External Batteries 12.3 B3/38 battery trays in the second and the third levelInstallation 12.6 B3/38 internal electrical connections 12.7 Battery cabinet B3/65 12.9 B3/65 internal electrical connections Connection Between UPS and Additional Battery Cabinets Connection of Auxiliary ContactsStart-Up Procedure Initial Start-UpInitial START-UP ? Does this voltage have positive polarity? OK? Yes Static Switch Commutation CheckBattery Charging Current Limitation CheckStart-Up Procedure for Hot -standby Sys- tems Additional Start-Up Proced. for Multi-Unit SystemsAdditional START-UP PROCED. for MULTI-UNIT Systems Start-Up Procedure for Parallel Systems System START-UP has NOW Been Successfully Completed Sola 4000 Operation Chapters Operating Modes Operating ModesSola 4000 Operation GeneralLED Indication Operating Modes STAND-ALONE Unit Battery OperationOperating Modes Stand-alone Unit Normal OperationMaintenance Bypass Operation Bypass OperationStandby Operation Operating Modes Hot-Standby Operation Operating Modes HOT-STANDBY OperationOperation with an Inverter Failure Operating Modes Hot-Standby Operation Operating Modes Parallel and Parallel/Redundant Operation Partial Load OperationOperating Modes Parallel and Parallel/Redundant Operation Operating Modes Parallel and Parallel/Redundant Operation Operating Instructions Switching On the UPS System / from Maintenance BypassInitial UPS Operating Mode Operating StepsFinal UPS Operating Mode Switching Off the UPS System / to Main- tenance Bypass CPHC16-SIPR IPRS1 ICPPB2 IRE IUG IRP Reset after Activating E.P.O Emergency Shut DownSola 4000 Operating Panel Chapters TablesSola 4000 Operating Panel Battery MonitoringFunctions Indication of Important DataUPS Operating Mode Indication Alarm signallingEmergency Power Off LED Indication LED IndicationLED 4 Battery Discharging LEDs Battery Indicator LED 28 E.P.OLED 30 Boost Charge Communication with a PC Communication with a PCConnection to PC Snmp Mode Service ModeAlarms Oscillator failure Static switch failure SSIStatic switch failure SSB IUG monitoring failureUPS status MeteringPanel Settings DIP Switch SettingsTAB 4.4 Setting of SW2 Location of DIP-switches and pushbuttons on the CPU/NCP pcb Installation Remote PanelFunctions UPS =1...8 identifies the UPSDIP-switch settings UPSx Followed bySola 4000 PCB Description Chapters UPS Control LogicUPS Control Logic Sola 4000 PCB DescriptionUPS Control Logic Rectifier IF/PS R Front ViewReset MAX. Vdc CPHC16 R Front ViewInverter Reset ICP Front ViewICT-2 Front View TP5IPS-500 Front View IPR front view Bypass IF/PS S Front View CPHC16 S Front View BypassSystem Data Sola 4000 Technical DataBattery Data Rectifier DataSola 4000 Technical Data System DataRectifier Data Battery Data Battery DataInverter Data Inverter Data