Liebert 610 manual General Component Descriptions, UPS Module, Battery Plant

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Theory of Operation

2.0THEORY OF OPERATION

2.1General Component Descriptions

The UPS system includes all of the equipment necessary to continuously provide computer-grade AC power to a critical load, even when there is an interruption of the utility power. It consists of the UPS modules and a back-up battery plant. Refer to Figure 2.

UPS Module

The UPS module consists of system controls, a rectifier/charger, an inverter, protective devices and other accessories.

System Controls: The system control logic automatically manages critical bus operation and moni- tors performance of the UPS module. Microprocessor technology and dedicated firmware provide advanced logic control and a comprehensive display of information. The UPS module status is dis- played locally. Optional ports permit communicating with external devices.

Rectifier/Charger: The rectifier/charger converts utility power from AC to DC to charge the battery and provide the DC input to the inverter. Its design limits reflected harmonic current distortion to source power and provides low-ripple DC power for charging batteries.

Inverter: The inverter converts DC power into the precise AC power required to supply a sensitive critical load. The inverter converts DC power into a pulse-width-modulated (PWM)/six-step waveform that is easily filtered into a clean sine wave output. The PWM waveform also minimizes the harmonic voltage distortion caused by typical switching power supplies and other non-linear load components used in computers and related electronics.

Static Bypass Switch: The static (solid-state) bypass switch logic independently monitors the out- put voltage and current on the UPS critical load bus. It immediately transfers the load from the inverter to the bypass AC power source in the event of a severe overload on the system or a failure within the UPS. This transfer takes place without any interruption of the power supplied to the load.

Fuses are installed in series with the static bypass circuit to ensure reliable overload protection in the unlikely event of a catastrophic output condition (e.g., a dropped wrench) electrically close to the out- put of your UPS system. The static switch SCRs themselves are rated to easily handle the fuse-blow- ing current.

Bypass Circuit: The bypass circuit consists of motor-operated circuit breakers and associated syn- chronizing and control circuitry to transfer the load to/from the bypass source.

Battery Plant

The battery is used as the alternate source of power to supply DC power to the inverter if the AC sup- ply voltage is outside the acceptable range. The battery supplies power to the inverter until the utility power is restored or until an alternate power source is available. If AC source power is not restored or an alternate power source is not available, the battery can be sized to provide power long enough for an orderly shutdown of the load.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions System Description Reliability Designed for SuccessOther Factors to Consider Safety Precautions Modes of Operation Operator Controls Options Automatic Restart Customer Alarm InterfaceTemperature-Compensated Charging Battery Load TestingBattery Plant General Component DescriptionsUPS Module Detailed Component Descriptions Controls HardwareSoftware Input Circuit Breaker Input Power FactorRectifier/Charger OperationBattery Equalize Charge Circuit Battery Charging CircuitBattery Disconnect Battery Charge Current LimitingOutput Regulation and Overload Performance Non-Linear Load CharacteristicsUnbalanced Load Characteristics InverterPulsed Parallel Operation Static Switch Backfeed ProtectionStatic Bypass Bypass Circuit BreakerTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Display Screen and Operator Controls Features100kVA 500kVA 1000kVA Description Function Operator controls, typical systemDescription Function Series 610 UPS operator control panelMenu tree Menu Tree NavigationMaster menu screen Master Menu ScreenOperation Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Status/Alarm Message Areas Item 7 Alarm MessagesItem 6 Status Messages Monitor/Mimic display example Utility fail Walk-in display screen Walk-In Display ScreenStatus reports screen Status Reports ScreensEvent History Present StatusHistory status report screen History StatusSystem Status Battery Cycle MonitorBattery cycle monitoring summary screen System configuration screens System Configuration ScreensMaximum auto-retransfer attempts screen Maximum Auto-Retransfer AttemptsDate screen DateTime screen TimeAuto dial screen Auto DialSystem Options Language SelectionContinuous Duty Static Switch Optional Standard Remote Monitor Indications Channel Alarm messagesAdditional alarm messages Remote MonitorLow Battery Alarm Limit Settings ScreenOverload Alarm Battery DischargingTemperature Limit Setting Optional Battery Shutdown 60 MinutesBattery Rating 100% Battery RatingLoad transfer procedure screen Load Transfer Procedures ScreenRefer to 3.4.1 Start-Up Procedure for more details Start-Up Procedures ScreenBattery Time Screen Shutdown Procedures ScreenBattery time screen 15-minute discharge Elapsed Time Minutes Upper Limit Actual Lower LimitStatus Reports Screens Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenAlarm and status message screen Alarm and Status Messages Status MessagesAbbreviations used in alarm messages Alarm MessagesAC Input Alarm messages and corrective actionsUPS System Cooling UPS SystemAlarm Message Special Functions Alarm messages-summaryCommunication Interfaces Worldwide ReportingAuto-Dial Requesting Information Local Reporting to a TerminalLocal Reporting to a Monitor Site Reporting SiteScan or SnmpKeys Function Series 610 terminal commandsRemote Monitor Panel Separate / Simultaneous OutputsLoad on Bypass Circuit breaker abbreviationsAbbreviation Circuit Breaker Load on bypass UPS available OK to TransferLoad on UPS bypass available Momentary Overloads Momentary overload through pulse-parallel static switchInput power fail-load on battery Input Power Failure-Load on BatteryLoad on UPS-battery not available Off BatteryEmergency Module Off Refer to 3.4.4 Shutdown ProceduresEmergency power off Remote Emergency Power OffModule Shutdown Refer to 3.3.9 Maintenance BypassLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Start-Up Procedure Manual ProceduresStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load transfer procedures screen Load Transfer ProceduresMaintenance Bypass Load Transfers Shutdown Procedures Shutdown Procedures Module Shutdown ProcedureLocal Emergency Modules Off Lemo Remote Emergency Power Off RepoBattery exercise control screen above and results below Battery Exercise Procedures150% Automatic OperationsOverloads Without Transfer 1000%Automatic Retransfers to UPS Automatic Transfers to Bypass Overload ConditionAutomatic Transfers to Bypass UPS System Faults Automatic Restart Optional Enabling Automatic RestartSequence of Operation Maintenance Training Liebert Global ServicesMaintenance Agreements The Signature Program Professional Start-UpRoutine Maintenance Record LogAir Filters Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalBattery retorque values Battery voltage recordRack-Mounted Batteries Torque specifications unless otherwise labeled Detection of TroubleTorque Requirements Recommended Test Equipment Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Corrective ActionsPower factor pf KVA RatingKVA Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Page United States Technical Support/ServiceCompany Behind the Products Locations