Liebert 610 manual Maintenance

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Maintenance

4.0MAINTENANCE

4.1Safety Precautions

Observe the safety precautions in Important Safety Instructions on page 1 and in 1.3 - Safety Precautions.

ONLY qualified service personnel should perform maintenance on the UPS system.

Observe ALL of the WARNINGS below before performing ANY maintenance on the UPS System and associated equipment. Also observe the manufacturer’s safety precautions pertaining to the battery, along with the battery safety precautions in this section.

! CAUTION

Always identify connecting wiring prior to disconnecting any wiring. Do not substitute parts except as authorized by Liebert Corporation.

Maintain the UPS cabinets free of foreign materials such as solder, wire cuttings, etc.

Contact Liebert Global Services if you are not sure of the procedures to follow or if you are not familiar with the circuitry.

! WARNING

Extreme caution is required when performing maintenance.

Be constantly aware that the UPS system contains high DC as well as AC voltages. With input power off and the battery disconnected, high voltage at filter capacitors and power circuits should be discharged within 30 seconds. However, if a power circuit failure has occurred, you should assume that high voltage may still exist after shutdown. Check with a voltmeter before making contact.

AC voltage will remain on the bypass and output circuit breakers and the static bypass switch, unless associated external circuit breakers are opened.

Check for voltage with both AC and DC voltmeters prior to making contact.

When the UPS system is under power, both the operator and any test equipment must be isolated from direct contact with earth ground and the UPS chassis frame by using rubber mats.

Some components within the cabinets are not connected to chassis ground.

Any contact between floating circuits and the chassis is a lethal shock hazard. Use differential oscilloscopes when measuring a floating circuit. The differential input should have at least 800 vrms common mode input rating and a common mode rejection ratio of at least 80dB.

Exercise caution that the test instrument exterior does not make contact, either physically or electrically, with earth ground.

In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or others approved for use in fighting electrical fires.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions System Description Other Factors to Consider ReliabilityDesigned for Success Safety Precautions Modes of Operation Operator Controls Options Temperature-Compensated Charging Customer Alarm InterfaceBattery Load Testing Automatic RestartUPS Module Battery PlantGeneral Component Descriptions Software Detailed Component DescriptionsControls Hardware Rectifier/Charger Input Power FactorOperation Input Circuit BreakerBattery Disconnect Battery Charging CircuitBattery Charge Current Limiting Battery Equalize Charge CircuitUnbalanced Load Characteristics Non-Linear Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Bypass Static Switch Backfeed ProtectionBypass Circuit Breaker Pulsed Parallel OperationTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Display Screen and Operator Controls Features100kVA 500kVA 1000kVA Description Function Operator controls, typical systemDescription Function Series 610 UPS operator control panelMenu tree Menu Tree NavigationMaster menu screen Master Menu ScreenOperation Output Metering Displays Monitor/Mimic Display ScreenInput Metering Displays Item 6 Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Monitor/Mimic display example Utility fail Walk-in display screen Walk-In Display ScreenStatus reports screen Status Reports ScreensEvent History Present StatusHistory status report screen History StatusSystem Status Battery Cycle MonitorBattery cycle monitoring summary screen System configuration screens System Configuration ScreensMaximum auto-retransfer attempts screen Maximum Auto-Retransfer AttemptsDate screen DateTime screen TimeAuto dial screen Auto DialSystem Options Language SelectionContinuous Duty Static Switch Optional Additional alarm messages Alarm messagesRemote Monitor Standard Remote Monitor Indications ChannelOverload Alarm Alarm Limit Settings ScreenBattery Discharging Low BatteryBattery Rating 100% Battery Shutdown 60 MinutesBattery Rating Temperature Limit Setting OptionalLoad transfer procedure screen Load Transfer Procedures ScreenRefer to 3.4.1 Start-Up Procedure for more details Start-Up Procedures ScreenBattery Time Screen Shutdown Procedures ScreenBattery time screen 15-minute discharge Elapsed Time Minutes Upper Limit Actual Lower LimitStatus Reports Screens Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenAlarm and status message screen Alarm and Status Messages Status MessagesAbbreviations used in alarm messages Alarm MessagesAC Input Alarm messages and corrective actionsUPS System Cooling UPS SystemAlarm Message Special Functions Alarm messages-summaryAuto-Dial Communication InterfacesWorldwide Reporting Local Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or Snmp Requesting InformationRemote Monitor Panel Series 610 terminal commandsSeparate / Simultaneous Outputs Keys FunctionAbbreviation Circuit Breaker Load on BypassCircuit breaker abbreviations Load on bypass UPS available OK to TransferLoad on UPS bypass available Momentary Overloads Momentary overload through pulse-parallel static switchInput power fail-load on battery Input Power Failure-Load on BatteryLoad on UPS-battery not available Off BatteryEmergency Module Off Refer to 3.4.4 Shutdown ProceduresEmergency power off Remote Emergency Power OffModule Shutdown Refer to 3.3.9 Maintenance BypassLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Start-Up Procedure Manual ProceduresStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load transfer procedures screen Load Transfer ProceduresMaintenance Bypass Load Transfers Shutdown Procedures Shutdown Procedures Module Shutdown ProcedureLocal Emergency Modules Off Lemo Remote Emergency Power Off RepoBattery exercise control screen above and results below Battery Exercise ProceduresOverloads Without Transfer Automatic Operations1000% 150%Automatic Retransfers to UPS Automatic Transfers to Bypass Overload ConditionAutomatic Transfers to Bypass UPS System Faults Sequence of Operation Automatic Restart OptionalEnabling Automatic Restart Maintenance Maintenance Agreements The Signature Program Liebert Global ServicesProfessional Start-Up TrainingAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Upstream Feeder Circuit Breaker Setting Inspections Reporting a ProblemCorrective Actions Recommended Test EquipmentKVA Power factor pf KVARating Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Page Company Behind the Products Technical Support/ServiceLocations United States