Liebert 610 manual Limited Life Components

Page 92

Maintenance

4.3.3Limited Life Components

Your Liebert UPS has a design life well in excess of 10 years. Well-maintained units can continue to provide economic benefits for 20 years or more. Long-life components are used in your UPS wherever practical and cost-effective. However, due to current component material and manufacturing technol- ogy limitations, a few components in your Liebert UPS will wear out and require replacement in less than 10 years.

The following limited-life components are utilized in your UPS system. To prevent a wear-out failure of one of these components affecting your critical load operations, Liebert recommends these compo- nents be periodically inspected and replaced before their expected wear-out life. Individual users may have site-specific requirements that differ from these typical life expectations.

Component

Expected Life

Replace in:

 

 

 

Power AC filter capacitors

> 7 years

5 to 6 years

(~62,000 hours)

 

 

 

 

 

Power DC filter capacitors

> 7 years

5 to 6 years

(~62,000 hours)

 

 

Low-profile fans

> 7 years

5 to 6 years

(~62,000 hours)

 

 

 

 

 

Squirrel-cage blowers

10 years

8 to 9 years

(~87,600 hours)

 

 

 

 

 

Air filters, disposable

1 to 3 years

Check four times

(see also 4.3.2 - Air Filters)

per year

 

Battery, lithium

10 years

8 to 9 years

Logic memory backup

(~87,600 hours)

 

 

 

 

Battery, storage

 

 

 

 

 

Lead-acid wet-cell

10 to 20

1 to 2 years

(user selection)

years

prior to end-of-life

 

 

 

Valve-regulated lead-acid

5 years

3 to 4 years

(VRLA)

10 years

6 to 8 years

 

 

 

Power capacitors are considered “failed” when their measured capacitance is -5% below their name- plate rating. Typically, storage batteries are “worn out” when their full-load reserve time is -20% below rated. Site-specific battery plants may have different end-of-life requirements. Fans and blow- ers typically will stop rotating or rotate slower than expected.

In most cases, replacement components must exactly match the original component specifications and are not readily available from third-party component distributors. For assistance with your specific component specifications, replacement component selection and sourcing, call 1-800-LIEBERT.

For customers using Liebert Global Services (LGS) Preventive Maintenance Services, periodic inspec- tion of these components is part of this service, as well as recommending replacement intervals to cus- tomers to avoid unanticipated interruptions in critical load operations.

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Image 92 Contents
Series 610 UPS Battery Cabinet Precautions Table of Contents Maintenance SpecificationsFigures Tables Important Safety Instructions System Description Other Factors to Consider ReliabilityDesigned for Success Safety Precautions Modes of Operation Operator Controls Options Customer Alarm Interface Temperature-Compensated ChargingBattery Load Testing Automatic RestartUPS Module Battery PlantGeneral Component Descriptions Software Detailed Component DescriptionsControls Hardware Input Power Factor Rectifier/ChargerOperation Input Circuit BreakerBattery Charging Circuit Battery DisconnectBattery Charge Current Limiting Battery Equalize Charge CircuitNon-Linear Load Characteristics Unbalanced Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Switch Backfeed Protection Static BypassBypass Circuit Breaker Pulsed Parallel OperationTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Features Display Screen and Operator ControlsOperator controls, typical system 100kVA 500kVA 1000kVA Description FunctionSeries 610 UPS operator control panel Description FunctionMenu Tree Navigation Menu treeMaster Menu Screen Master menu screenOperation Output Metering Displays Monitor/Mimic Display ScreenInput Metering Displays Item 6 Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Monitor/Mimic display example Utility fail Walk-In Display Screen Walk-in display screenStatus Reports Screens Status reports screenPresent Status Event HistoryHistory Status History status report screenBattery Cycle Monitor System StatusBattery cycle monitoring summary screen System Configuration Screens System configuration screensMaximum Auto-Retransfer Attempts Maximum auto-retransfer attempts screenDate Date screenTime Time screenAuto Dial Auto dial screenLanguage Selection System OptionsContinuous Duty Static Switch Optional Alarm messages Additional alarm messagesRemote Monitor Standard Remote Monitor Indications ChannelAlarm Limit Settings Screen Overload AlarmBattery Discharging Low BatteryBattery Shutdown 60 Minutes Battery Rating 100%Battery Rating Temperature Limit Setting OptionalLoad Transfer Procedures Screen Load transfer procedure screenStart-Up Procedures Screen Refer to 3.4.1 Start-Up Procedure for more detailsShutdown Procedures Screen Battery Time ScreenBattery time screen 15-minute discharge Upper Limit Actual Lower Limit Elapsed Time MinutesMeter Calibration Screen Status Reports ScreensBattery Equalize Screen Battery equalize screenAlarm and Status Messages Status Messages Alarm and status message screenAlarm Messages Abbreviations used in alarm messagesAlarm messages and corrective actions AC InputUPS System UPS System CoolingAlarm messages-summary Alarm Message Special FunctionsAuto-Dial Communication InterfacesWorldwide Reporting Local Reporting to a Terminal Local Reporting to a MonitorSite Reporting SiteScan or Snmp Requesting InformationSeries 610 terminal commands Remote Monitor PanelSeparate / Simultaneous Outputs Keys FunctionAbbreviation Circuit Breaker Load on BypassCircuit breaker abbreviations OK to Transfer Load on bypass UPS availableLoad on UPS bypass available Momentary overload through pulse-parallel static switch Momentary OverloadsInput Power Failure-Load on Battery Input power fail-load on batteryOff Battery Load on UPS-battery not availableRefer to 3.4.4 Shutdown Procedures Emergency Module OffRemote Emergency Power Off Emergency power offRefer to 3.3.9 Maintenance Bypass Module ShutdownLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Manual Procedures Start-Up ProcedureStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load Transfer Procedures Load transfer procedures screenMaintenance Bypass Load Transfers Shutdown Procedures Module Shutdown Procedure Shutdown ProceduresRemote Emergency Power Off Repo Local Emergency Modules Off LemoBattery Exercise Procedures Battery exercise control screen above and results belowAutomatic Operations Overloads Without Transfer1000% 150%Automatic Transfers to Bypass Overload Condition Automatic Retransfers to UPSAutomatic Transfers to Bypass UPS System Faults Sequence of Operation Automatic Restart Optional Enabling Automatic Restart Maintenance Liebert Global Services Maintenance Agreements The Signature ProgramProfessional Start-Up TrainingAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Maintenance Battery Safety PrecautionsAvertissement Matching Battery Cabinets Optional Number of Cells Battery Voltage VDC Nominal FloatRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Reporting a Problem Upstream Feeder Circuit Breaker Setting InspectionsCorrective Actions Recommended Test EquipmentKVA Power factor pf KVARating Specifications applicable to environment Environmental ConditionsAdjustments Battery OperationElectrical Specifications Page Technical Support/Service Company Behind the ProductsLocations United States