Liebert 610 manual Routine Maintenance, Record Log, Air Filters

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Maintenance

4.3Routine Maintenance

You are encouraged to become thoroughly familiar with the equipment, but at no time should you go beyond the specific procedures in this manual while performing maintenance or correcting a malfunc- tion. If you have any doubt as to what must be done, call Liebert Global Services at 1-800-LIEBERT for further instructions.

The UPS is designed for unattended operation, but does require some common sense maintenance.

• Keep good records.

Troubleshooting is easier if you have historical background.

• Keep it clean.

Maintain the UPS free of dust and any moisture.

• Keep it cool.

Battery systems must be kept in the range of 72-77°F (22-26°C) in order to meet design specifica- tions for capacity and longevity.

The UPS will reliably meet all performance specifications and design life at temperatures up to 104°F (40°C) and can be slightly derated for operation at even higher temperatures or higher altitudes. However, performance and longevity will be optimized when the UPS is operated at the same temperature as the batteries. Contact your local Liebert sales representative or call 1-800-LIEBERT for further details.

• Keep connections tight.

Tighten all connections at installation and at least annually thereafter. (See torque requirements, Table 10.)

• Periodically inspect external upstream and downstream circuit breakers to assure that the trip current settings are correct.

• Periodically inspect surroundings and ancillary equipment.

Become familiar with typical ambient conditions surrounding equipment so that abnormal conditions may be more quickly recognized. Know what typical meter readings are and where adjustable settings should be.

4.3.1 Record Log

Set up a maintenance log to record scheduled checks and any abnormal conditions.

The log should have space for all metered parameter indications including phase readings, alarm messages, UPS mode of operation, air filter replacement date and observation notes. A second log should be maintained for the battery module as directed by the battery manufacturer.

A periodic walk-through inspection of the UPS and battery rooms is advised to check for visible and audible indications of problems. Log the inspection, metered parameter indications and any discrep- ancies.

4.3.2 Air Filters

The air filters must be inspected and serviced on a regular schedule. The period between inspections will depend upon environmental conditions. Under normal conditions, the air filters will require cleaning or replacement approximately every two months.

All Series 610 models have replaceable filter elements built into the full-width grille across the front of the unit. This element can be changed from the front, with the UPS operating.

Most Series 610 models also have recyclable filters built into the front of their base assemblies. These metal filter elements can be removed, washed in water, dried and returned to service.

! CAUTION

Be certain recyclable filter elements are dry before reinstalling them in the UPS.

Abnormal or dusty conditions will require more-frequent cleaning and replacement of air filters. Inspect installations in new buildings more often, then extend the inspection period as experience dic- tates.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions System Description Designed for Success ReliabilityOther Factors to Consider Safety Precautions Modes of Operation Operator Controls Options Automatic Restart Customer Alarm InterfaceTemperature-Compensated Charging Battery Load TestingGeneral Component Descriptions Battery PlantUPS Module Controls Hardware Detailed Component DescriptionsSoftware Input Circuit Breaker Input Power FactorRectifier/Charger OperationBattery Equalize Charge Circuit Battery Charging CircuitBattery Disconnect Battery Charge Current LimitingOutput Regulation and Overload Performance Non-Linear Load CharacteristicsUnbalanced Load Characteristics InverterPulsed Parallel Operation Static Switch Backfeed ProtectionStatic Bypass Bypass Circuit BreakerTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Display Screen and Operator Controls Features100kVA 500kVA 1000kVA Description Function Operator controls, typical systemDescription Function Series 610 UPS operator control panelMenu tree Menu Tree NavigationMaster menu screen Master Menu ScreenOperation Input Metering Displays Monitor/Mimic Display ScreenOutput Metering Displays Item 7 Alarm Messages Status/Alarm Message AreasItem 6 Status Messages Monitor/Mimic display example Utility fail Walk-in display screen Walk-In Display ScreenStatus reports screen Status Reports ScreensEvent History Present StatusHistory status report screen History StatusSystem Status Battery Cycle MonitorBattery cycle monitoring summary screen System configuration screens System Configuration ScreensMaximum auto-retransfer attempts screen Maximum Auto-Retransfer AttemptsDate screen DateTime screen TimeAuto dial screen Auto DialSystem Options Language SelectionContinuous Duty Static Switch Optional Standard Remote Monitor Indications Channel Alarm messagesAdditional alarm messages Remote MonitorLow Battery Alarm Limit Settings ScreenOverload Alarm Battery DischargingTemperature Limit Setting Optional Battery Shutdown 60 MinutesBattery Rating 100% Battery RatingLoad transfer procedure screen Load Transfer Procedures ScreenRefer to 3.4.1 Start-Up Procedure for more details Start-Up Procedures ScreenBattery Time Screen Shutdown Procedures ScreenBattery time screen 15-minute discharge Elapsed Time Minutes Upper Limit Actual Lower LimitStatus Reports Screens Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenAlarm and status message screen Alarm and Status Messages Status MessagesAbbreviations used in alarm messages Alarm MessagesAC Input Alarm messages and corrective actionsUPS System Cooling UPS SystemAlarm Message Special Functions Alarm messages-summaryWorldwide Reporting Communication InterfacesAuto-Dial Requesting Information Local Reporting to a TerminalLocal Reporting to a Monitor Site Reporting SiteScan or SnmpKeys Function Series 610 terminal commandsRemote Monitor Panel Separate / Simultaneous OutputsCircuit breaker abbreviations Load on BypassAbbreviation Circuit Breaker Load on bypass UPS available OK to TransferLoad on UPS bypass available Momentary Overloads Momentary overload through pulse-parallel static switchInput power fail-load on battery Input Power Failure-Load on BatteryLoad on UPS-battery not available Off BatteryEmergency Module Off Refer to 3.4.4 Shutdown ProceduresEmergency power off Remote Emergency Power OffModule Shutdown Refer to 3.3.9 Maintenance BypassLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Start-Up Procedure Manual ProceduresStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load transfer procedures screen Load Transfer ProceduresMaintenance Bypass Load Transfers Shutdown Procedures Shutdown Procedures Module Shutdown ProcedureLocal Emergency Modules Off Lemo Remote Emergency Power Off RepoBattery exercise control screen above and results below Battery Exercise Procedures150% Automatic OperationsOverloads Without Transfer 1000%Automatic Retransfers to UPS Automatic Transfers to Bypass Overload ConditionAutomatic Transfers to Bypass UPS System Faults Enabling Automatic Restart Automatic Restart OptionalSequence of Operation Maintenance Training Liebert Global ServicesMaintenance Agreements The Signature Program Professional Start-UpRecord Log Routine MaintenanceAir Filters Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalBattery voltage record Battery retorque valuesRack-Mounted Batteries Detection of Trouble Torque specifications unless otherwise labeledTorque Requirements Recommended Test Equipment Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Corrective ActionsRating Power factor pf KVAKVA Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Page United States Technical Support/ServiceCompany Behind the Products Locations