Liebert 610 Matching Battery Cabinets Optional, Number of Cells Battery Voltage VDC Nominal Float

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Maintenance

Regular maintenance of the battery module is an absolute necessity. Periodic inspections of battery and terminal voltages, specific gravity and connection resistance should be made. Strictly follow the procedures outlined in the battery manufacturer’s manual, available on the manufacturer’s Web site.

Valve-regulated lead-acid (sealed-cell) batteries do require periodic maintenance. Although mainte- nance of electrolyte levels is not required, visual inspections and checks of battery voltage and connec- tion resistance should be made.

NOTE

Do not use cleaners on the batteries. Solvents can make the battery cases brittle. Use only a dry cloth or a cloth moistened in water.

Since individual battery characteristics are not identical and may change over time, the UPS module is equipped with circuitry to equalize battery cell voltages. This circuit increases charging voltage to maintain flooded type battery cells at full capacity.

NOTE

Do not use equalize charging with valve-regulated lead-acid batteries. Consult the battery manufacturer’s manual, available on the manufacturer’s Web site, for specific information about equalize charging.

The equalizing charge time period is adjustable from zero to 72 hours and can be initiated automati- cally or manually. Refer to 3.0 - Operation.

Matching Battery Cabinets (Optional)

Although the individual battery cells are sealed (valve-regulated) and require only minimal mainte- nance, the Battery Cabinets should be given a periodic inspection and electrical check. Checks should be performed at least annually to ensure years of trouble-free service.

Voltage Records: With the Battery Cabinet DC circuit breaker closed and the connected UPS oper- ating, measure and record battery float voltage. With the DC circuit breaker open, measure and record the nominal (open circuit) voltage. Both these measurements should be made across the final positive and negative terminal lugs. Compare these values with those shown below. The recorded nominal voltage should be no less than the value shown, while the recorded float voltage should be within the range shown. If a discrepancy is found, contact Liebert Global Services.

Number of Cells

Battery Voltage (VDC)

Nominal

Float

240

480

527 - 576

Power Connections: Check for corrosion and connection integrity. Visually inspect wiring for discol- ored or cracked insulation. Clean and/or retighten as required. Refer to torque specifications in Table 10.

Battery Cell Terminals: Check for discoloration, corrosion and connection integrity. Clean and tighten if necessary. Note that when installing a new battery, the initial torque value is 5 lb.-in. more than the retorque value. Table 8 shows battery retorque values.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions System Description Other Factors to Consider ReliabilityDesigned for Success Safety Precautions Modes of Operation Operator Controls Options Automatic Restart Customer Alarm InterfaceTemperature-Compensated Charging Battery Load TestingUPS Module Battery PlantGeneral Component Descriptions Software Detailed Component DescriptionsControls Hardware Input Circuit Breaker Input Power FactorRectifier/Charger OperationBattery Equalize Charge Circuit Battery Charging CircuitBattery Disconnect Battery Charge Current LimitingOutput Regulation and Overload Performance Non-Linear Load CharacteristicsUnbalanced Load Characteristics InverterPulsed Parallel Operation Static Switch Backfeed ProtectionStatic Bypass Bypass Circuit BreakerTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Display Screen and Operator Controls Features100kVA 500kVA 1000kVA Description Function Operator controls, typical systemDescription Function Series 610 UPS operator control panelMenu tree Menu Tree NavigationMaster menu screen Master Menu ScreenOperation Output Metering Displays Monitor/Mimic Display ScreenInput Metering Displays Item 6 Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Monitor/Mimic display example Utility fail Walk-in display screen Walk-In Display ScreenStatus reports screen Status Reports ScreensEvent History Present StatusHistory status report screen History StatusSystem Status Battery Cycle MonitorBattery cycle monitoring summary screen System configuration screens System Configuration ScreensMaximum auto-retransfer attempts screen Maximum Auto-Retransfer AttemptsDate screen DateTime screen TimeAuto dial screen Auto DialSystem Options Language SelectionContinuous Duty Static Switch Optional Standard Remote Monitor Indications Channel Alarm messagesAdditional alarm messages Remote MonitorLow Battery Alarm Limit Settings ScreenOverload Alarm Battery DischargingTemperature Limit Setting Optional Battery Shutdown 60 MinutesBattery Rating 100% Battery RatingLoad transfer procedure screen Load Transfer Procedures ScreenRefer to 3.4.1 Start-Up Procedure for more details Start-Up Procedures ScreenBattery Time Screen Shutdown Procedures ScreenBattery time screen 15-minute discharge Elapsed Time Minutes Upper Limit Actual Lower LimitStatus Reports Screens Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenAlarm and status message screen Alarm and Status Messages Status MessagesAbbreviations used in alarm messages Alarm MessagesAC Input Alarm messages and corrective actionsUPS System Cooling UPS SystemAlarm Message Special Functions Alarm messages-summaryAuto-Dial Communication InterfacesWorldwide Reporting Requesting Information Local Reporting to a TerminalLocal Reporting to a Monitor Site Reporting SiteScan or SnmpKeys Function Series 610 terminal commandsRemote Monitor Panel Separate / Simultaneous OutputsAbbreviation Circuit Breaker Load on BypassCircuit breaker abbreviations Load on bypass UPS available OK to TransferLoad on UPS bypass available Momentary Overloads Momentary overload through pulse-parallel static switchInput power fail-load on battery Input Power Failure-Load on BatteryLoad on UPS-battery not available Off BatteryEmergency Module Off Refer to 3.4.4 Shutdown ProceduresEmergency power off Remote Emergency Power OffModule Shutdown Refer to 3.3.9 Maintenance BypassLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Start-Up Procedure Manual ProceduresStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load transfer procedures screen Load Transfer ProceduresMaintenance Bypass Load Transfers Shutdown Procedures Shutdown Procedures Module Shutdown ProcedureLocal Emergency Modules Off Lemo Remote Emergency Power Off RepoBattery exercise control screen above and results below Battery Exercise Procedures150% Automatic OperationsOverloads Without Transfer 1000%Automatic Retransfers to UPS Automatic Transfers to Bypass Overload ConditionAutomatic Transfers to Bypass UPS System Faults Sequence of Operation Automatic Restart OptionalEnabling Automatic Restart Maintenance Training Liebert Global ServicesMaintenance Agreements The Signature Program Professional Start-UpAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Recommended Test Equipment Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Corrective ActionsKVA Power factor pf KVARating Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Page United States Technical Support/ServiceCompany Behind the Products Locations
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