Liebert 610 manual Reliability, Designed for Success, Other Factors to Consider

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Introduction

1.2Reliability

Reliability is the most important design goal for Uninterruptible Power Systems. Liebert Series 610 UPS systems have demonstrated reliability by achieving a field-proven critical bus MTBF in excess of 2 million hours. In addition, our Quality Assurance program is certified to the requirements of

ISO 9001:2000 standards.

Liebert Large UPS systems are ETL listed to the requirements of UL 1778, CSA Certified and (when applicable) CE marked. All equipment and components are manufactured to applicable UL, NEC, IEC, EN, NEMA, ANSI, IEEE, EN50091-1, EN50091-2 and CSA standards and guidelines.

Designed for Success

The keys to reliability in the design of UPS systems include continuous improvements and using con- servatively rated components, minimizing transfers to bypass, making operator controls understand- able and providing easy access for maintenance and repair. Liebert UPS systems lead the industry in all these areas.

For example, the Series 610 can handle substantial overloads through the solid state static bypass switch without transferring to the bypass source. By minimizing transfers to bypass, the Series 610 minimizes operation of motor-operated circuit breakers and enhances system reliability.

As another example, the system control logic has been packaged into digital control logic to eliminate the failure-prone discrete logic boards used in other brands of UPS products. Furthermore, the logic is isolated from heat-generating components to ensure optimal operating temperatures.

Other Factors to Consider

Reliability depends on more than just UPS module design. Improper installation can cause any sys- tem to fail. To prevent this, service technicians from your Liebert distributor or sales representative thoroughly inspect the installation of all our systems to ensure they are installed properly and operat- ing within performance specifications.

Once a UPS is properly installed, you—the on-site equipment operator—are the most important fac- tor in preventing critical bus failures or unplanned transfers to bypass. To make your task easier, the Series 610 UPS provides easy-to-follow, prompted instructions on the industry’s largest operator dis- play screen.

If you ever need help, call Liebert Global Services (24 hours a day at 1-800-LIEBERT) or your Liebert distributor or sales representative. Your attention to proper installation, operation and periodic main- tenance will ensure that your mission-critical operations receive the best possible protection from electrical disturbances and outages.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions System Description Reliability Designed for SuccessOther Factors to Consider Safety Precautions Modes of Operation Operator Controls Options Temperature-Compensated Charging Customer Alarm InterfaceBattery Load Testing Automatic RestartBattery Plant General Component DescriptionsUPS Module Detailed Component Descriptions Controls HardwareSoftware Rectifier/Charger Input Power FactorOperation Input Circuit BreakerBattery Disconnect Battery Charging CircuitBattery Charge Current Limiting Battery Equalize Charge CircuitUnbalanced Load Characteristics Non-Linear Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Bypass Static Switch Backfeed ProtectionBypass Circuit Breaker Pulsed Parallel OperationTransfer and Retransfer Conditions Three Breaker Maintenance Bypass Switchboard Display Screen and Operator Controls Features100kVA 500kVA 1000kVA Description Function Operator controls, typical systemDescription Function Series 610 UPS operator control panelMenu tree Menu Tree NavigationMaster menu screen Master Menu ScreenOperation Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Status/Alarm Message Areas Item 7 Alarm MessagesItem 6 Status Messages Monitor/Mimic display example Utility fail Walk-in display screen Walk-In Display ScreenStatus reports screen Status Reports ScreensEvent History Present StatusHistory status report screen History StatusSystem Status Battery Cycle MonitorBattery cycle monitoring summary screen System configuration screens System Configuration ScreensMaximum auto-retransfer attempts screen Maximum Auto-Retransfer AttemptsDate screen DateTime screen TimeAuto dial screen Auto DialSystem Options Language SelectionContinuous Duty Static Switch Optional Additional alarm messages Alarm messagesRemote Monitor Standard Remote Monitor Indications ChannelOverload Alarm Alarm Limit Settings ScreenBattery Discharging Low BatteryBattery Rating 100% Battery Shutdown 60 MinutesBattery Rating Temperature Limit Setting OptionalLoad transfer procedure screen Load Transfer Procedures ScreenRefer to 3.4.1 Start-Up Procedure for more details Start-Up Procedures ScreenBattery Time Screen Shutdown Procedures ScreenBattery time screen 15-minute discharge Elapsed Time Minutes Upper Limit Actual Lower LimitStatus Reports Screens Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenAlarm and status message screen Alarm and Status Messages Status MessagesAbbreviations used in alarm messages Alarm MessagesAC Input Alarm messages and corrective actionsUPS System Cooling UPS SystemAlarm Message Special Functions Alarm messages-summaryCommunication Interfaces Worldwide ReportingAuto-Dial Local Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or Snmp Requesting InformationRemote Monitor Panel Series 610 terminal commandsSeparate / Simultaneous Outputs Keys FunctionLoad on Bypass Circuit breaker abbreviationsAbbreviation Circuit Breaker Load on bypass UPS available OK to TransferLoad on UPS bypass available Momentary Overloads Momentary overload through pulse-parallel static switchInput power fail-load on battery Input Power Failure-Load on BatteryLoad on UPS-battery not available Off BatteryEmergency Module Off Refer to 3.4.4 Shutdown ProceduresEmergency power off Remote Emergency Power OffModule Shutdown Refer to 3.3.9 Maintenance BypassLoad on maintenance bypass two breakers Load on maintenance bypass three breakers Start-Up Procedure Manual ProceduresStart-Up Procedure Set the Static Switch Disconnect or to OFF open Start-up procedures Start-Up Procedure Load transfer procedures screen Load Transfer ProceduresMaintenance Bypass Load Transfers Shutdown Procedures Shutdown Procedures Module Shutdown ProcedureLocal Emergency Modules Off Lemo Remote Emergency Power Off RepoBattery exercise control screen above and results below Battery Exercise ProceduresOverloads Without Transfer Automatic Operations1000% 150%Automatic Retransfers to UPS Automatic Transfers to Bypass Overload ConditionAutomatic Transfers to Bypass UPS System Faults Automatic Restart Optional Enabling Automatic RestartSequence of Operation Maintenance Maintenance Agreements The Signature Program Liebert Global ServicesProfessional Start-Up TrainingRoutine Maintenance Record LogAir Filters Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalBattery retorque values Battery voltage recordRack-Mounted Batteries Torque specifications unless otherwise labeled Detection of TroubleTorque Requirements Upstream Feeder Circuit Breaker Setting Inspections Reporting a ProblemCorrective Actions Recommended Test EquipmentPower factor pf KVA RatingKVA Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Page Company Behind the Products Technical Support/ServiceLocations United States