Liebert 1000kVA manual Routine Maintenance, Record Log, Air Filters

Page 106

Maintenance

4.3Routine Maintenance

You are encouraged to become thoroughly familiar with the equipment, but at no time should you go beyond the specific procedures in this manual while performing maintenance or correcting a malfunc- tion. If you have any doubt as to what must be done, call Liebert Global Services at 1-800-LIEBERT for further instructions.

The UPS is designed for unattended operation, but does require some common sense maintenance.

• Keep good records.

Troubleshooting is easier if you have historical background.

• Keep it clean.

Maintain the UPS free of dust and any moisture.

• Keep it cool.

Battery systems must be kept in the range of 72-77°F (22-26°C) in order to meet design specifica- tions for capacity and longevity.

The UPS will reliably meet all performance specifications at temperatures up to 104°F (40°C) and can be slightly derated for operation at even higher temperatures or higher altitudes. However, performance and longevity will be optimized when the UPS is operated at the same temperature as the batteries. Contact your local Liebert sales representative or call 1-800-LIEBERT for fur- ther details.

• Keep connections tight.

Tighten all connections at installation and at least annually thereafter. (See torque requirements, Table 15.)

• Periodically inspect external upstream and downstream circuit breakers to assure that the trip current settings are correct.

• Periodically inspect surroundings and ancillary equipment.

Become familiar with typical ambient conditions surrounding equipment so that abnormal condi- tions may be more quickly recognized. Know what typical meter readings are and where adjust- able settings should be.

4.3.1 Record Log

Set up a maintenance log to record scheduled checks and any abnormal conditions.

The log should have space for all metered parameter indications including phase readings, alarm messages, UPS mode of operation, air filter replacement date and observation notes. A second log should be maintained for the battery module as directed by the battery manufacturer.

A periodic walk-through inspection of the UPS and battery rooms is advised to check for visible and audible indications of problems. Log the inspection, metered parameter indications and any discrep- ancies.

4.3.2 Air Filters

The air filters must be inspected and serviced on a regular schedule. The period between inspections will depend upon environmental conditions. Under normal conditions, the air filters will require cleaning or replacement approximately every two months.

All Series 610 models have replaceable filter elements built into the full-width grille across the front of the unit. This element can be changed from the front, with the UPS operating.

Series 610 models rated 300kVA and higher also have recyclable filters built into the front of their base assemblies. These metal filter elements can be removed, washed in water, dried and returned to service.

! CAUTION

Be certain recyclable filter elements are dry before reinstalling them in the UPS.

Abnormal or dusty conditions will require more-frequent cleaning and replacement of air filters. Inspect installations in new buildings more often, then extend the inspection period as experience dic- tates.

100

Image 106
Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Maintenance SpecificationsFigures Tables Important Safety Instructions System Description Multi-Module UPS, 100-500kVAMulti-Module UPS, 500-750kVA Types of System Control Cabinets SCCs ReliabilityDesigned for Success Modes of Operation Safety PrecautionsInput Power Failure Other Factors to ConsiderOperator Controls 1989-2003 Battery OptionsThree Breaker Maintenance Bypass Battery Racks or CabinetsModule Battery Disconnect Two Breaker Maintenance BypassGeneral Component Descriptions System Control CabinetBattery Plant UPS ModuleControls Hardware Detailed Component DescriptionsSoftware Operation Input Power FactorRectifier/Charger Input Circuit BreakerBattery Charge Current Limiting Battery Charging CircuitBattery Disconnect Battery Equalize Charge CircuitInverter Non-Linear Load CharacteristicsUnbalanced Load Characteristics Output Regulation and Overload PerformanceFuse Protection Static BypassShorted SCR Monitoring Pulsed Parallel Operation Static Switch IsolationLoad Transfers Transfer and Retransfer Conditions Redundant Mode Retransfer InhibitedFeatures Display Screen and Operator Controls1000kVA 500kVADescription Function Operation Numbers are used as keys to data in , below Refer to 3.4.5 Shutdown ProceduresDescription Location Function Switches behind SCC control panel door Menu Tree Navigation Menu treeSCC Master Menu Master Menu ScreenModule Master Menu Operation Input Metering Displays SCC Monitor/Mimic Display ScreenOutput Metering Displays Item 5 Module Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Module Monitor/Mimic display screenAlarm Messages Item 5 Alarm MessagesSCC Display Module DisplayMonitor/Mimic display example Utility fail KVA / 217 kW 325A 325A 325A MOD On Line OFF Line SUM ALM B-C C-A 0V 0V Not OK to Transfer Static Switch Connected Walk-In Display Screen Walk-in display screen during start-upStatus Reports Screens Present StatusSCC Status Report Event HistoryModule Status Report History Status History status report screensAlarm conditions that freeze history data gathering Alarm in SCC Alarm in ModuleBattery Cycle Monitor-Module Only System StatusBattery cycle monitoring summary screen System Configuration Screens SCC system configuration screenDate Date screenTime Time screenAuto dial setting screen Auto DialModem Baud Rate Maximum Auto-Retransfer AttemptsSystem Options System Current RatingLanguage Selection Retransfer AttemptsBattery test screen-MMU only Continuous Duty Static Switch OptionalRemote Monitor SCC and module remote monitor indicationsAlarm Limit Settings Screen Module alarm limit settings screenBattery Float Voltage Temperature Limit Setting OptionalLoad Transfer Procedures Screen Refer to 3.4.3 Load Transfer Procedures for more detailsStart-Up Procedures Screen Refer to 3.4.1 SCC Start-Up Procedure for more detailsShutdown Procedures Screen Module start- up procedures screensSCC shutdown procedures screen Battery Time Screen Module Only Battery time screen 15 minute dischargeUpper Limit Actual Lower Limit Elapsed Time MinutesOperation Meter Calibration Screen Meter calibration screenBattery Equalize Screen Battery equalize screenAlarm and Status Messages Module Status Messages System Status MessagesLoad Block Messages Abbreviations used in alarm messagesAbbreviation Definition Alarm messages meaning and corrective action Bypass Phase Manual ResetStatic Switch Control PowerTransfer Reverse PowerInverter Fault Module N OffTimeout Battery OvertempOvertemperature New AlarmAlarm Message Alarm messages summarySpecial Functions Auto-Dial Communication InterfacesWorldwide Reporting Requesting InformationLocal Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or Snmp Remote Monitor Panel Series 610 terminal commandsSeparate / Simultaneous Outputs Circuit breaker abbreviations Abbreviation Circuit Breaker Load on Bypass OK to TransferLoad on bypass, UPS available Momentary overload, pulsed static bypass switch Momentary OverloadsInput Power Failure-Load on Battery Input power fail-load on batteryOne Module Off-Line One module off-line, load on UPSOff Battery Load on UPS-battery not availableRefer to 3.4.5 Shutdown Procedures Emergency Modules OffRemote Emergency Power Off Emergency power offRefer to 3.3.10 Maintenance Bypass System ShutdownLoad on maintenance bypass, two breakers SCC Start-Up Procedure Manual ProceduresRefer to 3.5 Automatic Operations for more details Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Load Transfer Procedures Manual Transfer Instructions UPS LeadIf the load is on Maintenance Bypass Maintenance Bypass Load TransfersIf the load is on the UPS System Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Automatic Operations Remote Emergency Power Off RepoLocal Emergency Modules Off Lemo 1000% Overloads Without TransferAutomatic Transfers to Bypass 150%Automatic Module Off-Line Automatic Retransfers to UPSAutomatic Emergency Modules Off Maintenance Professional Start-Up Liebert Global ServicesMaintenance Agreements The Signature Program TrainingRecord Log Routine MaintenanceAir Filters Limited Life Components Battery Maintenance Battery Safety PrecautionsAvertissement Matching Battery Cabinets Optional Number of Cells Battery Voltage VDC Nominal FloatBattery voltage record Battery retorque valuesRack-Mounted Batteries Detection of Trouble Torque specifications unless otherwise labeledTorque Requirements Corrective Actions Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Recommended Test EquipmentRating Power factor pf KVAKVA Specifications applicable to environment Environmental ConditionsAdjustments Battery OperationElectrical Specifications Specifications 112 Page Locations Technical Support/ServiceCompany Behind the Products United States