Liebert 1000kVA manual Operator Controls

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Introduction

1.4.3Recharge

After the utility source power is restored or an alternate power source becomes available, each recti- fier/charger slowly walks-in to once again power the inverters and recharge the battery plant.

1.4.4Overload

Overloads in critical systems may be caused by inrush currents during connected equipment start-up or by faults in the critical load or distribution network. The Liebert Series 610 UPS system can main- tain full output voltage regulation while sustaining the following overloads:

Up to 150% for 30 seconds

Up to 125% for 10 minutes

Up to 104% for an indefinite period of time

For momentary faults above 155% of rated SCC current, the static switch turns on for 40 milliseconds to supply power from the bypass source. Up to 1000% of the rated current can be supplied for less than one cycle, while up to 500% of rated load can be sustained for the full 40 milliseconds of pulsed- parallel operation.

The critical load remains on the UPS modules for the above conditions. If the UPS system overload capacity is exceeded, an automatic transfer to bypass is initiated, which closes the system bypass cir- cuit breaker (SBB) and opens the UPS output circuit breaker.

! CAUTION

Whenever an overload occurs, it is imperative to determine the cause of the overload.

1.4.5Redundant

If the multi-module UPS system includes one more module than the number required to supply the critical load, the UPS system can operate in the redundant mode. This means that the load will remain on the UPS system if one of the modules is disconnected because of an overload, an internal fault or for maintenance. If the additional module is not included in the system design or if the addi- tional module is disconnected from the critical bus, the UPS system operates in the non-redundant mode.

1.4.6Bypass—Internal

The SCC control logic initiates an automatic transfer to the bypass source if the overload-current-ver- sus-time curve is exceeded or if specified UPS system faults occur. You can also manually transfer the load to the bypass (without interruption) if you must take the UPS module out of service for mainte- nance.

The SCC internal bypass will allow most key components and operating modes to be checked without disturbing the critical bus. However, certain key power-carrying components, such as the output and bypass circuit breakers, will require isolation through an external maintenance bypass cabinet or complete system shutdown to maintain 100% critical load operation.

1.4.7Maintenance Bypass

The installation of a Maintenance Bypass Cabinet, Panelboard or Switchboard is recommended to allow you to totally isolate the UPS from all power sources. Use of the Maintenance Bypass is described in 3.0 - Operation.

1.4.8Off-Battery

The battery plant can be disconnected from the rectifier/charger by using an external Module Battery Disconnect (MBD) circuit breaker. The UPS module continues to function normally, though it does not have power outage back-up capability until the battery plant is reconnected.

1.5Operator Controls

The Liebert Series 610 UPS System Control Cabinet (SCC) and each individual module are equipped with a microprocessor-based Operator Display Screen and Control Panel designed for convenient and reliable operation.

The front panel location of the monitoring and control system enables the user to quickly identify the current status of the UPS and to perform most of the manual operations. The operator display screen (a backlit liquid crystal display or LCD) is driven by an easy-to-follow menu-prompted software pro- gram that controls and monitors the UPS system.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Maintenance SpecificationsFigures Tables Important Safety Instructions System Description Multi-Module UPS, 100-500kVA Multi-Module UPS, 500-750kVA Reliability Types of System Control Cabinets SCCsDesigned for Success Safety Precautions Input Power FailureModes of Operation Other Factors to ConsiderOperator Controls 1989-2003 Battery OptionsBattery Racks or Cabinets Module Battery DisconnectThree Breaker Maintenance Bypass Two Breaker Maintenance BypassGeneral Component Descriptions System Control CabinetBattery Plant UPS ModuleDetailed Component Descriptions Controls HardwareSoftware Input Power Factor Rectifier/ChargerOperation Input Circuit BreakerBattery Charging Circuit Battery DisconnectBattery Charge Current Limiting Battery Equalize Charge CircuitNon-Linear Load Characteristics Unbalanced Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Bypass Fuse ProtectionShorted SCR Monitoring Static Switch Isolation Pulsed Parallel OperationLoad Transfers Transfer and Retransfer Conditions Redundant Mode Retransfer InhibitedFeatures Display Screen and Operator Controls500kVA 1000kVADescription Function Operation Refer to 3.4.5 Shutdown Procedures Numbers are used as keys to data in , belowDescription Location Function Switches behind SCC control panel door Menu Tree Navigation Menu treeMaster Menu Screen SCC Master MenuModule Master Menu Operation SCC Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Status/Alarm Message Areas Item 7 Alarm MessagesItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Module Monitor/Mimic display screenAlarm Messages Item 5 Alarm MessagesSCC Display Module DisplayMonitor/Mimic display example Utility fail KVA / 217 kW 325A 325A 325A MOD On Line OFF Line SUM ALM B-C C-A 0V 0V Not OK to Transfer Static Switch Connected Walk-In Display Screen Walk-in display screen during start-upStatus Reports Screens Present StatusEvent History SCC Status ReportModule Status Report History Status History status report screensAlarm conditions that freeze history data gathering Alarm in SCC Alarm in ModuleBattery Cycle Monitor-Module Only System StatusBattery cycle monitoring summary screen System Configuration Screens SCC system configuration screenDate Date screenTime Time screenAuto dial setting screen Auto DialModem Baud Rate Maximum Auto-Retransfer AttemptsSystem Current Rating Language SelectionSystem Options Retransfer AttemptsBattery test screen-MMU only Continuous Duty Static Switch OptionalRemote Monitor SCC and module remote monitor indicationsAlarm Limit Settings Screen Module alarm limit settings screenBattery Float Voltage Temperature Limit Setting OptionalLoad Transfer Procedures Screen Refer to 3.4.3 Load Transfer Procedures for more detailsStart-Up Procedures Screen Refer to 3.4.1 SCC Start-Up Procedure for more detailsShutdown Procedures Screen Module start- up procedures screensSCC shutdown procedures screen Battery Time Screen Module Only Battery time screen 15 minute dischargeUpper Limit Actual Lower Limit Elapsed Time MinutesOperation Meter Calibration Screen Meter calibration screenBattery Equalize Screen Battery equalize screenAlarm and Status Messages Module Status Messages System Status MessagesAbbreviations used in alarm messages Load Block MessagesAbbreviation Definition Alarm messages meaning and corrective action Manual Reset Static SwitchBypass Phase Control PowerReverse Power Inverter FaultTransfer Module N OffBattery Overtemp OvertemperatureTimeout New AlarmAlarm messages summary Alarm MessageSpecial Functions Communication Interfaces Worldwide ReportingAuto-Dial Requesting InformationLocal Reporting to a Terminal Local Reporting to a MonitorSite Reporting SiteScan or Snmp Series 610 terminal commands Remote Monitor PanelSeparate / Simultaneous Outputs Circuit breaker abbreviations Abbreviation Circuit Breaker Load on Bypass OK to TransferLoad on bypass, UPS available Momentary overload, pulsed static bypass switch Momentary OverloadsInput Power Failure-Load on Battery Input power fail-load on batteryOne Module Off-Line One module off-line, load on UPSOff Battery Load on UPS-battery not availableRefer to 3.4.5 Shutdown Procedures Emergency Modules OffRemote Emergency Power Off Emergency power offRefer to 3.3.10 Maintenance Bypass System ShutdownLoad on maintenance bypass, two breakers Manual Procedures SCC Start-Up ProcedureRefer to 3.5 Automatic Operations for more details Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Load Transfer Procedures Manual Transfer Instructions UPS LeadMaintenance Bypass Load Transfers If the load is on Maintenance BypassIf the load is on the UPS System Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Remote Emergency Power Off Repo Automatic OperationsLocal Emergency Modules Off Lemo Overloads Without Transfer Automatic Transfers to Bypass1000% 150%Automatic Retransfers to UPS Automatic Module Off-LineAutomatic Emergency Modules Off Maintenance Liebert Global Services Maintenance Agreements The Signature ProgramProfessional Start-Up TrainingRoutine Maintenance Record LogAir Filters Limited Life Components Battery Maintenance Battery Safety PrecautionsAvertissement Matching Battery Cabinets Optional Number of Cells Battery Voltage VDC Nominal FloatBattery retorque values Battery voltage recordRack-Mounted Batteries Torque specifications unless otherwise labeled Detection of TroubleTorque Requirements Reporting a Problem Upstream Feeder Circuit Breaker Setting InspectionsCorrective Actions Recommended Test EquipmentPower factor pf KVA RatingKVA Specifications applicable to environment Environmental ConditionsAdjustments Battery OperationElectrical Specifications Specifications 112 Page Technical Support/Service Company Behind the ProductsLocations United States