Liebert 1000kVA manual Reporting a Problem, Corrective Actions, Recommended Test Equipment

Page 113

Maintenance

4.6Reporting a Problem

If a problem occurs within the UPS, review all alarm messages along with other pertinent data. This information should be given by telephone to the Liebert service representative’s office nearest you. This information can be downloaded to Liebert Global Services by using the optional modem. Contact Liebert Global Services at 1-800-LIEBERT to report a problem or to request assistance.

4.7Corrective Actions

For each alarm message on the Operator Control Panel and the Remote Monitor Panel, you can find the recommended corrective action in Table 9.

4.8Recommended Test Equipment

A list of recommended test equipment and tools required to maintain, troubleshoot and repair the UPS module is given in Table 16. You may substitute instruments of equivalent range and accuracy. All instruments should be calibrated and be within the current calibration cycle. Calibration data for the instruments should be maintained in equipment-history files and the instruments labeled for audit and verification.

Table 16 Recommended test equipment and tools

Qty

Test Equipment

Manufacturer

Model or Type

 

 

 

 

1

Oscilloscope

Tektronix, H-P or Fluke

DC to 50 MHz

 

 

 

 

2

Voltage Probes

Tektronix, H-P or Fluke

10X, with 10 ft. cable

 

 

 

 

2

Voltage Probes

Tektronix, H-P or Fluke

100X, with 10 ft. cable

 

 

 

 

1

Digital Multi-meter

Fluke

87, with test leads

 

 

 

 

1

Tool Kit

N/A

Standard electrical contractor tools

 

 

 

 

4.9Upstream Feeder Circuit Breaker Setting Inspections

During normal UPS operations, short-term overload current demand from the bypass source may reach 10 times the UPS output current rating. This overload current demand may be caused by the magnetizing inrush current of one or more downstream transformers (i.e., PDUs—Power Distribution Units) or faults on downstream branch circuits. The instantaneous trip point(s) of the upstream bypass feeder breaker(s) must be set to support these temporary overloads. The magnitude of short- term overload bypass current demand is typically six to eight times the UPS current rating, but must be determined by analysis on a per-site basis. This analysis, generally known as an End-to-End Fault Coordination Study, must be done by a Registered Professional Engineer experienced in this activity and familiar with local codes and related requirements.

Liebert strongly recommends periodic inspections of the bypass feeder breaker instantaneous trip set- tings, as well as the module input (rectifier) feeder breaker trip settings, to ensure that they are cor- rect. For a variety of reasons, although typically during circuit breaker maintenance procedures by others, trip settings have been known to be inadvertently left improperly set. Correct trip setting of these circuit breakers is most important to achieving high-availability from your Liebert UPS system.

For further information regarding proper trip settings for your feeder breakers, call 1-800-LIEBERT.

NOTE

The instantaneous trip setting of the breaker feeding the UPS bypass input should be high enough to accommodate short-duration overloads. The bypass static switch power path inside the UPS can draw up to 10 times the system’s rated current for up to three cycles.

NOTE

While Liebert can provide typical guidelines, the responsibility for the proper breaker trip settings outside the Liebert-manufactured UPS equipment resides with the owner. Contact Liebert Global Services at 1-800-LIEBERT for further details.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions Multi-Module UPS, 100-500kVA System DescriptionMulti-Module UPS, 500-750kVA Designed for Success ReliabilityTypes of System Control Cabinets SCCs Input Power Failure Safety PrecautionsModes of Operation Other Factors to ConsiderOperator Controls 1989-2003 Options BatteryModule Battery Disconnect Battery Racks or CabinetsThree Breaker Maintenance Bypass Two Breaker Maintenance BypassSystem Control Cabinet General Component DescriptionsUPS Module Battery PlantSoftware Detailed Component DescriptionsControls Hardware Rectifier/Charger Input Power FactorOperation Input Circuit BreakerBattery Disconnect Battery Charging CircuitBattery Charge Current Limiting Battery Equalize Charge CircuitUnbalanced Load Characteristics Non-Linear Load CharacteristicsInverter Output Regulation and Overload PerformanceShorted SCR Monitoring Static BypassFuse Protection Load Transfers Static Switch IsolationPulsed Parallel Operation Transfer and Retransfer Conditions Retransfer Inhibited Redundant ModeDisplay Screen and Operator Controls FeaturesDescription Function 500kVA1000kVA Operation Description Location Function Refer to 3.4.5 Shutdown ProceduresNumbers are used as keys to data in , below Switches behind SCC control panel door Menu tree Menu Tree NavigationModule Master Menu Master Menu ScreenSCC Master Menu Operation Output Metering Displays SCC Monitor/Mimic Display ScreenInput Metering Displays Item 7 Alarm Messages Status/Alarm Message AreasItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic display screen Module Monitor/Mimic Display ScreenItem 5 Alarm Messages Alarm MessagesModule Display SCC DisplayMonitor/Mimic display example Utility fail KVA / 217 kW 325A 325A 325A MOD On Line OFF Line SUM ALM B-C C-A 0V 0V Not OK to Transfer Static Switch Connected Walk-in display screen during start-up Walk-In Display ScreenPresent Status Status Reports ScreensModule Status Report Event HistorySCC Status Report History status report screens History StatusAlarm in SCC Alarm in Module Alarm conditions that freeze history data gatheringSystem Status Battery Cycle Monitor-Module OnlyBattery cycle monitoring summary screen SCC system configuration screen System Configuration ScreensDate screen DateTime screen TimeAuto Dial Auto dial setting screenMaximum Auto-Retransfer Attempts Modem Baud RateLanguage Selection System Current RatingSystem Options Retransfer AttemptsContinuous Duty Static Switch Optional Battery test screen-MMU onlySCC and module remote monitor indications Remote MonitorModule alarm limit settings screen Alarm Limit Settings ScreenTemperature Limit Setting Optional Battery Float VoltageRefer to 3.4.3 Load Transfer Procedures for more details Load Transfer Procedures ScreenRefer to 3.4.1 SCC Start-Up Procedure for more details Start-Up Procedures ScreenModule start- up procedures screens Shutdown Procedures ScreenSCC shutdown procedures screen Battery time screen 15 minute discharge Battery Time Screen Module OnlyElapsed Time Minutes Upper Limit Actual Lower LimitOperation Meter calibration screen Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenSystem Status Messages Alarm and Status Messages Module Status MessagesAbbreviation Definition Abbreviations used in alarm messagesLoad Block Messages Alarm messages meaning and corrective action Static Switch Manual ResetBypass Phase Control PowerInverter Fault Reverse PowerTransfer Module N OffOvertemperature Battery OvertempTimeout New AlarmSpecial Functions Alarm messages summaryAlarm Message Worldwide Reporting Communication InterfacesAuto-Dial Requesting InformationSite Reporting SiteScan or Snmp Local Reporting to a TerminalLocal Reporting to a Monitor Separate / Simultaneous Outputs Series 610 terminal commandsRemote Monitor Panel Circuit breaker abbreviations Abbreviation Circuit Breaker OK to Transfer Load on BypassLoad on bypass, UPS available Momentary Overloads Momentary overload, pulsed static bypass switchInput power fail-load on battery Input Power Failure-Load on BatteryOne module off-line, load on UPS One Module Off-LineLoad on UPS-battery not available Off BatteryEmergency Modules Off Refer to 3.4.5 Shutdown ProceduresEmergency power off Remote Emergency Power OffSystem Shutdown Refer to 3.3.10 Maintenance BypassLoad on maintenance bypass, two breakers Refer to 3.5 Automatic Operations for more details Manual ProceduresSCC Start-Up Procedure Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Manual Transfer Instructions UPS Lead Load Transfer ProceduresIf the load is on the UPS System Bypass Maintenance Bypass Load TransfersIf the load is on Maintenance Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Local Emergency Modules Off Lemo Remote Emergency Power Off RepoAutomatic Operations Automatic Transfers to Bypass Overloads Without Transfer1000% 150%Automatic Emergency Modules Off Automatic Retransfers to UPSAutomatic Module Off-Line Maintenance Maintenance Agreements The Signature Program Liebert Global ServicesProfessional Start-Up TrainingAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Upstream Feeder Circuit Breaker Setting Inspections Reporting a ProblemCorrective Actions Recommended Test EquipmentKVA Power factor pf KVARating Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Specifications 112 Page Company Behind the Products Technical Support/ServiceLocations United States