Liebert 1000kVA manual Static Bypass, Fuse Protection, Shorted SCR Monitoring

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Theory of Operation

2.2.5Static Bypass

A static bypass is an integral part of the UPS System Control Cabinet (SCC). Refer to Figure 7. The static bypass consists of two reverse-paralleled SCRs (silicon-controlled rectifiers) per phase and solid-state switching devices working in conjunction with the motor-operated System Bypass Breaker (SBB). An automatic transfer control circuit senses the status of the operator controls, UPS logic sig- nals and alarm messages and critical bus operating conditions. If the UPS modules can no longer sup- ply the critical load, the static bypass switch (in conjunction with the SBB and UPS Output Breaker) automatically transfers the critical load to the bypass source without interruption.

Figure 7 System Control Cabinet block diagram

Gate

Driver

Static

Bypass

Switch

Static Switch

Disconnects

Static Bypass Breaker

Bypass Line

 

 

 

 

Sync &

 

 

Transfer

 

Control

Transfer

 

Power

UPS

Control

Supply

System

 

 

Modules

 

System

 

 

 

 

Monitor

 

 

Voltage

 

 

Adjust

 

 

Alarms

 

 

UPS Output

To Critical

Load

Fuse Protection

The static bypass switch path uses two back-to-back SCRs per phase. Each phase is individually pro- tected by a fuse sized to clear only in the event of a catastrophic fault (with the exception of the con- tinuous duty static switch used in the SCCC control cabinet). This is a more reliable method than depending on external protection devices. The fuses are in the circuit to protect the critical bus distri- bution equipment against catastrophic faults. The static switch SCRs are oversized to easily handle any current surges that may blow the fuses.

Shorted SCR Monitoring

In all SCCI and SCCC control cabinets, and all SCCT control cabinets 1600A and larger, the static bypass system has redundant shorted SCR sensing circuits and disconnects. This will prevent UPS output power backfeed to the distribution system even if two component failures exist simulta- neously. If a shorted SCR is detected, the static bypass switch is isolated and annunciated at the SCC control panel, and the critical load remains on UPS output power.

In all SCCT control cabinets smaller than 1600A, the static bypass system is equipped with redun- dant disconnect circuits that prevent backfeed of lethal voltage to a de-energized bypass input in the event of a shorted static switch SCR. If the bypass input power is interrupted, the static switch dis- connect devices will open, preventing backfeed of inverter voltage to the bypass input terminals.

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Maintenance SpecificationsFigures Tables Important Safety Instructions System Description Multi-Module UPS, 100-500kVAMulti-Module UPS, 500-750kVA Types of System Control Cabinets SCCs ReliabilityDesigned for Success Modes of Operation Safety PrecautionsInput Power Failure Other Factors to ConsiderOperator Controls 1989-2003 Battery OptionsThree Breaker Maintenance Bypass Battery Racks or CabinetsModule Battery Disconnect Two Breaker Maintenance BypassGeneral Component Descriptions System Control CabinetBattery Plant UPS ModuleControls Hardware Detailed Component DescriptionsSoftware Operation Input Power FactorRectifier/Charger Input Circuit BreakerBattery Charge Current Limiting Battery Charging CircuitBattery Disconnect Battery Equalize Charge CircuitInverter Non-Linear Load CharacteristicsUnbalanced Load Characteristics Output Regulation and Overload PerformanceFuse Protection Static BypassShorted SCR Monitoring Pulsed Parallel Operation Static Switch IsolationLoad Transfers Transfer and Retransfer Conditions Redundant Mode Retransfer InhibitedFeatures Display Screen and Operator Controls1000kVA 500kVADescription Function Operation Numbers are used as keys to data in , below Refer to 3.4.5 Shutdown ProceduresDescription Location Function Switches behind SCC control panel door Menu Tree Navigation Menu treeSCC Master Menu Master Menu ScreenModule Master Menu Operation Input Metering Displays SCC Monitor/Mimic Display ScreenOutput Metering Displays Item 5 Module Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Module Monitor/Mimic display screenAlarm Messages Item 5 Alarm MessagesSCC Display Module DisplayMonitor/Mimic display example Utility fail KVA / 217 kW 325A 325A 325A MOD On Line OFF Line SUM ALM B-C C-A 0V 0V Not OK to Transfer Static Switch Connected Walk-In Display Screen Walk-in display screen during start-upStatus Reports Screens Present StatusSCC Status Report Event HistoryModule Status Report History Status History status report screensAlarm conditions that freeze history data gathering Alarm in SCC Alarm in ModuleBattery Cycle Monitor-Module Only System StatusBattery cycle monitoring summary screen System Configuration Screens SCC system configuration screenDate Date screenTime Time screenAuto dial setting screen Auto DialModem Baud Rate Maximum Auto-Retransfer AttemptsSystem Options System Current RatingLanguage Selection Retransfer AttemptsBattery test screen-MMU only Continuous Duty Static Switch OptionalRemote Monitor SCC and module remote monitor indicationsAlarm Limit Settings Screen Module alarm limit settings screenBattery Float Voltage Temperature Limit Setting OptionalLoad Transfer Procedures Screen Refer to 3.4.3 Load Transfer Procedures for more detailsStart-Up Procedures Screen Refer to 3.4.1 SCC Start-Up Procedure for more detailsShutdown Procedures Screen Module start- up procedures screensSCC shutdown procedures screen Battery Time Screen Module Only Battery time screen 15 minute dischargeUpper Limit Actual Lower Limit Elapsed Time MinutesOperation Meter Calibration Screen Meter calibration screenBattery Equalize Screen Battery equalize screenAlarm and Status Messages Module Status Messages System Status MessagesLoad Block Messages Abbreviations used in alarm messagesAbbreviation Definition Alarm messages meaning and corrective action Bypass Phase Manual ResetStatic Switch Control PowerTransfer Reverse PowerInverter Fault Module N OffTimeout Battery OvertempOvertemperature New AlarmAlarm Message Alarm messages summarySpecial Functions Auto-Dial Communication InterfacesWorldwide Reporting Requesting InformationLocal Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or Snmp Remote Monitor Panel Series 610 terminal commandsSeparate / Simultaneous Outputs Circuit breaker abbreviations Abbreviation Circuit Breaker Load on Bypass OK to TransferLoad on bypass, UPS available Momentary overload, pulsed static bypass switch Momentary OverloadsInput Power Failure-Load on Battery Input power fail-load on batteryOne Module Off-Line One module off-line, load on UPSOff Battery Load on UPS-battery not availableRefer to 3.4.5 Shutdown Procedures Emergency Modules OffRemote Emergency Power Off Emergency power offRefer to 3.3.10 Maintenance Bypass System ShutdownLoad on maintenance bypass, two breakers SCC Start-Up Procedure Manual ProceduresRefer to 3.5 Automatic Operations for more details Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Load Transfer Procedures Manual Transfer Instructions UPS LeadIf the load is on Maintenance Bypass Maintenance Bypass Load TransfersIf the load is on the UPS System Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Automatic Operations Remote Emergency Power Off RepoLocal Emergency Modules Off Lemo 1000% Overloads Without TransferAutomatic Transfers to Bypass 150%Automatic Module Off-Line Automatic Retransfers to UPSAutomatic Emergency Modules Off Maintenance Professional Start-Up Liebert Global ServicesMaintenance Agreements The Signature Program TrainingRecord Log Routine MaintenanceAir Filters Limited Life Components Battery Maintenance Battery Safety PrecautionsAvertissement Matching Battery Cabinets Optional Number of Cells Battery Voltage VDC Nominal FloatBattery voltage record Battery retorque valuesRack-Mounted Batteries Detection of Trouble Torque specifications unless otherwise labeledTorque Requirements Corrective Actions Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Recommended Test EquipmentRating Power factor pf KVAKVA Specifications applicable to environment Environmental ConditionsAdjustments Battery OperationElectrical Specifications Specifications 112 Page Locations Technical Support/ServiceCompany Behind the Products United States