Liebert 1000kVA Company Behind the Products, Technical Support/Service, Locations, United States

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AC POWER SYSTEMS

SERIES 610™ UPS

OPERATION & MAINTENANCE MANUAL

The Company Behind the Products

With over a million installations around the globe, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems for sensitive electronics:

Environmental systems—close-control air conditioning from 1 to 60 tons

Power conditioning and UPS with power ranges from 300 VA to more than 1000 kVA

Integrated systems that provide both environmental and power protection in a single, flexible package

Monitoring and control—from systems of any size or location, on-site or remote

Service and support through more than 100 service centers around the world and a 24/7 Customer Response Center

While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

© 2005 Liebert Corporation

All rights reserved throughout the world. Specifications subject to change without notice.

®Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners.

SL-25115 (8/05) Rev. 2

Technical Support/Service

Web Site

www.liebert.com

Monitoring 800-222-5877 monitoring@liebert.com Outside the US: 614-841-6755

Single-Phase UPS 800-222-5877 upstech@liebert.com Outside the US: 614-841-6755

Three-Phase UPS 800-543-2378 powertech@liebert.com

Environmental Systems

800-543-2778

Outside the United States

614-888-0246

Locations

United States

1050 Dearborn Drive

P.O. Box 29186

Columbus, OH 43229

Italy

Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) +39 049 9719 111 Fax: +39 049 5841 257

Asia 7/F, Dah Sing Financial Centre 108 Gloucester Road, Wanchai Hong Kong 852 25722201

Fax: 852 28029250

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Contents Series 610 UPS Battery Cabinet Precautions Table of Contents Maintenance SpecificationsFigures Tables Important Safety Instructions System Description Multi-Module UPS, 100-500kVAMulti-Module UPS, 500-750kVA Reliability Types of System Control Cabinets SCCsDesigned for Success Safety Precautions Input Power FailureModes of Operation Other Factors to ConsiderOperator Controls 1989-2003 Battery OptionsBattery Racks or Cabinets Module Battery DisconnectThree Breaker Maintenance Bypass Two Breaker Maintenance BypassGeneral Component Descriptions System Control CabinetBattery Plant UPS ModuleDetailed Component Descriptions Controls HardwareSoftware Input Power Factor Rectifier/ChargerOperation Input Circuit BreakerBattery Charging Circuit Battery DisconnectBattery Charge Current Limiting Battery Equalize Charge CircuitNon-Linear Load Characteristics Unbalanced Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Bypass Fuse ProtectionShorted SCR Monitoring Static Switch Isolation Pulsed Parallel OperationLoad Transfers Transfer and Retransfer Conditions Redundant Mode Retransfer InhibitedFeatures Display Screen and Operator Controls500kVA 1000kVADescription Function Operation Refer to 3.4.5 Shutdown Procedures Numbers are used as keys to data in , belowDescription Location Function Switches behind SCC control panel door Menu Tree Navigation Menu treeMaster Menu Screen SCC Master MenuModule Master Menu Operation SCC Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Status/Alarm Message Areas Item 7 Alarm MessagesItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Module Monitor/Mimic display screenAlarm Messages Item 5 Alarm MessagesSCC Display Module DisplayMonitor/Mimic display example Utility fail KVA / 217 kW 325A 325A 325A MOD On Line OFF Line SUM ALM B-C C-A 0V 0V Not OK to Transfer Static Switch Connected Walk-In Display Screen Walk-in display screen during start-upStatus Reports Screens Present StatusEvent History SCC Status ReportModule Status Report History Status History status report screensAlarm conditions that freeze history data gathering Alarm in SCC Alarm in ModuleBattery Cycle Monitor-Module Only System StatusBattery cycle monitoring summary screen System Configuration Screens SCC system configuration screenDate Date screenTime Time screenAuto dial setting screen Auto DialModem Baud Rate Maximum Auto-Retransfer AttemptsSystem Current Rating Language SelectionSystem Options Retransfer AttemptsBattery test screen-MMU only Continuous Duty Static Switch OptionalRemote Monitor SCC and module remote monitor indicationsAlarm Limit Settings Screen Module alarm limit settings screenBattery Float Voltage Temperature Limit Setting OptionalLoad Transfer Procedures Screen Refer to 3.4.3 Load Transfer Procedures for more detailsStart-Up Procedures Screen Refer to 3.4.1 SCC Start-Up Procedure for more detailsShutdown Procedures Screen Module start- up procedures screensSCC shutdown procedures screen Battery Time Screen Module Only Battery time screen 15 minute dischargeUpper Limit Actual Lower Limit Elapsed Time MinutesOperation Meter Calibration Screen Meter calibration screenBattery Equalize Screen Battery equalize screenAlarm and Status Messages Module Status Messages System Status MessagesAbbreviations used in alarm messages Load Block MessagesAbbreviation Definition Alarm messages meaning and corrective action Manual Reset Static SwitchBypass Phase Control PowerReverse Power Inverter FaultTransfer Module N OffBattery Overtemp OvertemperatureTimeout New AlarmAlarm messages summary Alarm MessageSpecial Functions Communication Interfaces Worldwide ReportingAuto-Dial Requesting InformationLocal Reporting to a Terminal Local Reporting to a MonitorSite Reporting SiteScan or Snmp Series 610 terminal commands Remote Monitor PanelSeparate / Simultaneous Outputs Circuit breaker abbreviations Abbreviation Circuit Breaker Load on Bypass OK to TransferLoad on bypass, UPS available Momentary overload, pulsed static bypass switch Momentary OverloadsInput Power Failure-Load on Battery Input power fail-load on batteryOne Module Off-Line One module off-line, load on UPSOff Battery Load on UPS-battery not availableRefer to 3.4.5 Shutdown Procedures Emergency Modules OffRemote Emergency Power Off Emergency power offRefer to 3.3.10 Maintenance Bypass System ShutdownLoad on maintenance bypass, two breakers Manual Procedures SCC Start-Up ProcedureRefer to 3.5 Automatic Operations for more details Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Load Transfer Procedures Manual Transfer Instructions UPS LeadMaintenance Bypass Load Transfers If the load is on Maintenance BypassIf the load is on the UPS System Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Remote Emergency Power Off Repo Automatic OperationsLocal Emergency Modules Off Lemo Overloads Without Transfer Automatic Transfers to Bypass1000% 150%Automatic Retransfers to UPS Automatic Module Off-LineAutomatic Emergency Modules Off Maintenance Liebert Global Services Maintenance Agreements The Signature ProgramProfessional Start-Up TrainingRoutine Maintenance Record LogAir Filters Limited Life Components Battery Maintenance Battery Safety PrecautionsAvertissement Matching Battery Cabinets Optional Number of Cells Battery Voltage VDC Nominal FloatBattery retorque values Battery voltage recordRack-Mounted Batteries Torque specifications unless otherwise labeled Detection of TroubleTorque Requirements Reporting a Problem Upstream Feeder Circuit Breaker Setting InspectionsCorrective Actions Recommended Test EquipmentPower factor pf KVA RatingKVA Specifications applicable to environment Environmental ConditionsAdjustments Battery OperationElectrical Specifications Specifications 112 Page Technical Support/Service Company Behind the ProductsLocations United States