Sterling 882.00255.00 CV3-655 specifications Optional Features, Safety Devices and Interlocks

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Implosion Filter Cleaning. When this feature is enabled, the controller periodically pulls a vacuum on the filter chamber and then releases it to dislodge accumulated dust and debris.

Grinder Empty. This feature allows a station to receive material from a grinder bin. The level of material in the bin is monitored to assure there is enough material to convey.

Material Sharing. This feature allows multiple pumps (6 max.) to be connected to a material source. The controller will let one pump at a time draw from the material source.

Electrical Features

•115/1/60 or 220/1/50 supply voltage

•24 VDC control voltage

•Lockable ON/OFF switch

•Branch circuit fusing

•Fully accessible NEMA 12-style electrical control enclosure

Controller Features

•Allen-Bradley Compact Logix programmable controller with 10” color touch screen operator interface

•Diagnostics, operating instructions and parts information are built into the interface

•Controls up to one hundred twenty-eight (128) stations and up to twenty-four (24) Vacuum Power Units.

•Controls up to three central alarms

•Allows operator to transfer stations to a standby pump when a pump fails

•Electronic time delay between pump startups to prevent an excessive power demand at your facility

2-4 Optional Features

Noise Filter/Surge Suppressor. Provides protection to electronic devices in the control panel from power surges and electrical noise.

Closed-Loop Conveying. This feature allows material to be conveyed and processed without being contaminated by outside influences (such as dust, other materials, etc.).

Additional audible/visual alarm with silence button. Alarm light and horn assembly that can be remote mounted and wired into the controller to indicate an alarm condition.

Remote Interface. (4 max.)

2-5 Safety Devices and Interlocks

This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment.

At the completion of this section, the operator and maintenance personnel will be able to do the following:

24-Pump, 128-Station Controller

Chapter 2: Functional Description

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Reporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Optional FeaturesSafety Devices and Interlocks Electrical FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Mounting the Control Panel InstallationSystem Installation Overview UncratingRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Electrical ConnectionsSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsOptional Components WarrantyAppendix 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department