Sterling 882.00255.00 CV3-655 specifications Pump Alarms, System Alarms

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Pump Alarms

Alarm message

Possible cause

Blowback Solenoid Failure

Patch cord is cut or disconnected.

(Critical)

Solenoid has failed.

Clearing Valve Failure

Patch cord is cut or disconnected.

Solenoid has failed.

 

Failure

Pump disconnect is off.

Patch cord is cut or disconnected.

 

Pump contactor has malfunctioned.

General Fault 1

The alarm is user configured.

General Fault 2

The alarm is user configured.

High Vacuum Switch Failure

High vacuum switch is maladjusted.

High vacuum switch is wired incorrectly.

 

High vacuum switch is defected.

Not Present

ArmorBlock is not installed properly.

ArmorBlock is not addressed correctly.

(Critical)

ArmorBlock is defective.

 

Base of ArmorBlock is defective.

Output Failure

Patch cord is cut or disconnected.

Pump disconnect is off.

 

Contactor has failed.

 

Power supply is not turned on.

Output Power Failure

Power supply is not connected properly

Power supply fuse blown.

(Critical)

Pump ArmorBlock not installed properly.

 

 

ArmorBlock is defective.

Contactor Fault

Contactor is mis-wired.

Contactor has failed.

 

Sealing Valve Failure

Patch cord is cut or disconnected.

Solenoid has failed.

 

Too Many Stations Assigned

More than 50 stations have been assigned to a pump.

Vent Solenoid Failure

Patch cord is cut or disconnected.

Solenoid has failed.

 

System Alarms

Alarm message

Possible cause

Alarm Horn Silence Expired

The alarm horn silence duration time has passed and at least one

alarm is still present on the system.

 

Alarm Strobe Suppress Expired

The alarm beacon suppress duration time has passed and at least

one alarm is still present on the system.

 

 

Control panel is not connected to flat cable.

DeviceNet Scanner

Control panel network cable not installed correctly.

Power supply not turned on.

Communications Failure

Power supply not connected properly.

 

 

Power supply fuse blown.

Main Control Panel Power

Panel power supply fuse blown.

Supply Failure

Panel power supply has failed.

Network Power Failure

Control panel is not connected to flat cable.

Control panel network cable is not installed correctly.

 

Power supply not connected properly.

24-Pump, 128-Station Controller

Chapter 7: Troubleshooting

74

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Optional FeaturesSafety Devices and Interlocks Electrical FeaturesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Mounting the Control Panel InstallationSystem Installation Overview UncratingRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Electrical ConnectionsSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsAddressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemSetting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordReviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceConfigurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsWarranty AppendixOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListWarranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department