Sterling 882.00255.00 CV3-655 specifications Name Description Options Default Conveying Options

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Name

Description

Options

Default

Conveying Options

 

 

 

Assigned to pump n

Name of the pump to which this station’s

 

 

 

vacuum line is connected.

 

 

 

 

 

 

Special convey

When this option is enabled, the station’s

disabled,

disabled

 

vacuum valve remains open for the convey

enabled

 

 

time, even if the station is not demanding

 

 

 

material and is indicating that it is full. When

 

 

 

disabled, the station’s vacuum valve opens

 

 

 

when there is demand from the station, and it

 

 

 

remains open until the convey time has elapsed

 

 

 

or material trips the volume-fill proximity switch.

 

 

 

Enable this option if and only if the station has

 

 

 

no flapper.

 

 

Closed Loop

This option allows material to be conveyed and

 

 

 

processed without being contaminated by

 

 

 

outside influence (such as dust, other materials,

 

 

 

etc.)

 

 

Alarm Options

 

 

 

No convey

When this option is enabled, the controller

disabled,

disabled

 

issues a “no convey” alarm if it has repeatedly

enabled

 

 

attempted to convey material to the station but

 

 

 

the flapper never opened during the dump

 

 

 

delay. (The number of attempts is controlled by

 

 

 

the next setting.)

 

 

 

Usually this option should be enabled. At times,

 

 

 

you may wish to disable it during operation as a

 

 

 

stopgap measure for dealing with an alarm.

 

 

# attempts B4 alarm

Number of attempts before alarm: the number of

1–99

3

 

times the controller will attempt to convey

 

 

 

material to a station before it issues a “no

 

 

 

convey” alarm.

 

 

 

The setting for this option depends on (a) how

 

 

 

much material your mold uses to make each

 

 

 

part compared with the capacity of the receiver

 

 

 

and (b) how important it is to keep your mold

 

 

 

from running out of material and shutting down.

 

 

 

A higher setting will give you fewer alarms, at

 

 

 

the risk of emptying the receiver without

 

 

 

warning. A lower setting will give more frequent

 

 

 

alarms, at the risk of disrupting operations

 

 

 

unnecessarily.

 

 

24-Pump, 128-Station Controller

Chapter 6: Configurable Settings

65

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualElectrical Features Optional FeaturesSafety Devices and Interlocks Controller FeaturesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Uncrating InstallationSystem Installation Overview Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsSetting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Operation OverviewStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsWarranty AppendixOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutWarranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department