Sterling 882.00255.00 CV3-655 specifications Electrical Connections, Running KwikLink Cables

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8.Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords.

9.Set up and connect vacuum pump stations and filter chambers to ArmorBlocks installed in Step 3, using yellow patch cords.

10.Determine location(s) of central alarm(s); set up and connect alarms using yellow patch cords.

The following sections provide detailed information on these installation steps.

3-4 Electrical Connections

Refer to local electrical codes, the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it.

Making Control Panel Power Drop Wiring Connections

Hardwire the input power at 115/1/50-60 VAC or 220/1/50 VAC, depending on the specifications, which are located on the Control Panel Serial Tag. The control enclosure draws less than five (5) amps during normal operation at 115/1/50-60 VAC. The main power switch is located on the right side of the enclosure.

Caution! We recommend that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector.

Running KwikLink™ Cables

About KwikLink Flat Cables

KwikLink flat cable is physically keyed to prevent wiring mishaps. This type of cable is unshielded and contains four conductors. Use a long-jawed straight-bladed cable cutter at least 1½” long to cut KwikLink flat cable.

You’ll install two (2) colors of flat cable: black and grey. The black cable transmits output power, and the grey cable transmits input power and data transmission.

Figure 1: KwikLink Cable Cross-Section, Edge Identification
Cross Section	Edge Identification

Installing KwikLink Cable

Before you install flat cable, determine how much length you need to install black power cable and grey data cable. Typical installations have equal lengths of each. This is a good time to plan for the future, and run these cables to each possible location in the plant. Use a straight-blade cable cutter to make the cut at each end.

24-Pump, 128-Station Controller

Chapter 3: Installation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualElectrical Features Optional FeaturesSafety Devices and Interlocks Controller FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Uncrating InstallationSystem Installation Overview Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Starting and Stopping the System OperationOverview Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsOptional Components WarrantyAppendix Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department