Sterling 882.00255.00 CV3-655 Installing Assembled Mounting Plates, Terminating Cable Runs

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Figure 3: Side View of a Typical Mounting Plate Assembly with ArmorBlock Base

Rotate 30º to 45º downward

Installing Assembled Mounting Plates

After you’ve set up the mounting plates:

1.Install them at each node location by clipping the tubing clamps onto the vacuum tube, just before the node area (such as a T-valve).

2.Orient the mounting plate parallel with the flat cables and at a 30º to 45º angle so the KwikLink connector or ArmorBlock faces the operator on the floor; torque the tubing clamp fasteners until tight.

The flat cable will be installed inside KwikLink connectors and ArmorBlocks as described in the following sections of this chapter.

Terminating Cable Runs

After you’ve run the black and grey network cables, you need to properly terminate the ends of the cables. By doing so, you’ll insure that the network runs properly. You will also have the benefit of being able to measure voltage in the system without disrupting operation.

This section lists procedures for terminating these cables. To properly terminate a cable run:

1.Mount three standard KwikLink connectors to a mounting plate in a triangle configuration. See Figure 4 on Page 19 for an illustration.

Make sure that each connector is installed with the hinge side down.

2.Mount the tubing clamps to the mounting plates. Each mounting plate requires two

(2) tubing clamps.

3.Mount the standard resistor cap from the KwikLink connector kit on the top center KwikLink connector for the black power flat cable. The standard resistor cap has metal prongs in the center.

Repeat for the outside end KwikLink connector on the grey data flat cable.

4.For the inside KwikLink connector (next to the outside end on the grey cable), mount a separately-packaged blank cap on it instead of the standard resistor cap in the KwikLink connector kit.

24-Pump, 128-Station Controller

Chapter 3: Installation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptional Features Safety Devices and InterlocksElectrical Features Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Installing KwikLink CableElectrical Connections Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsAppendix WarrantyOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Service Department Technical Assistance Contact InformationParts Department Sales Department