Sterling 882.00255.00 CV3-655 specifications Table of Contents

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Table of Contents

CHAPTER 1: SAFETY		5
1-1 How to Use This Manual		5
	Safety Symbols Used in this Manual	5
1-2	Warnings and Precautions	6
1-3	Responsibility	7
	General Responsibility	7
	Operator Responsibility	7
	Maintenance Responsibility	8
	Reporting a Safety Defect	8
CHAPTER 2: FUNCTIONAL DESCRIPTION		9
2-1 Models Covered in This Manual		9
2-2	General Description	9
2-3	Standard Features	9
	Mechanical Features	9
	Electrical Features	10
	Controller Features	10
2-4	Optional Features	10
2-5 Safety Devices and Interlocks		10
	Safety Circuit Standards	11
	Fail Safe Operation	11
	Safety Device Lock-Outs	11
CHAPTER 3: INSTALLATION		12
3-1	Uncrating	12
3-2 Mounting the Control Panel		12
3-3	System Installation Overview	12
3-4	Electrical Connections	13
	Making Control Panel Power Drop Wiring Connections	13
	Running KwikLink™ Cables	13
	Setting Up and Installing Mounting Plates	14
	Terminating Cable Runs	15
	Addressing and Installing ArmorBlocks™	17
	Installing KwikLink™ Connectors	20
	Connecting the Controller to the Network	21
	Connecting the Power Supply Enclosure to the Network	23
	Connecting Vacuum Receivers to the Network	25
	Connecting Vacuum Pumps and Filter Chambers to the Network	28
	Connecting Central Alarms to the Network	34
3-5	Setup	36
	Setting Up the System	37
	Setting Up Stations	41
	Setting Up Pumps	44
	Finishing Setup: Setting Up Passwords	48
	Save/Restore Settings	49
3-6	Initial Startup	50
CHAPTER 4: OPERATION		51

24-Pump, 128-Station Controller

Chapter 1: Safety

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptional Features Safety Devices and InterlocksElectrical Features Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Installing KwikLink CableElectrical Connections Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsAppendix WarrantyOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Service Department Technical Assistance Contact InformationParts Department Sales Department