Sterling 882.00255.00 CV3-655 specifications Adjusting Convey Time and Dump Delay

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Adjusting Convey Time and Dump Delay

Convey time is the length of time the station’s vacuum valve remains open to allow material to be drawn in. (For a volume-fill station, the valve closes when material covers the station’s volume-fill proximity sensor or this time elapses, whichever comes first.)

Dump delay is the length of time allowed for material to drain from the station into its receiver. During this time, the controller does not attempt to deliver any more material to the station.

The settings for convey time and dump delay should match the times actually required to fill and empty the station. The following problems may occur if these settings are incorrect:

1.Material is backing up and causing “high vacuum” alarms (for time-fill stations only): Convey time is too long.

2.System is not keeping up with the demand for material: Convey time is too short, or dump delay is too long.

For your reference, the Station n Operator screen shows the length of time the controller actually spent conveying material during the most recent delivery under Last Convey

Time.

To adjust a station’s convey time (or the dump delay):

1.Go to the Station n Operator screen (as described on p. 56), or go to the Station n Setup screen.

2.Touch Convey Time (or Dump Delay). A keypad pops up.

3.Enter the number of seconds desired. Use ← to erase any mistakes. Use ↵ to enter the value.

The new setting appears under Convey Time (or Dump Delay).

4.If you change convey time by more than a few seconds for a station with a remote proportioning valve (RPV), notify the setup personnel at your facility. The setting for the RPV’s cycle time should be adjusted to divide evenly into the new convey time (see page 41).

Activating and Stopping Priority Convey for a Station

Before activating priority convey, make sure that all other stations using the same pump have adequate material in reserve to continue operation. No material will be conveyed to these stations during priority convey.

If you want the controller to fill a specific station with material immediately, you can activate “priority convey” for that station. When you do so, the controller temporarily dedicates the station’s pump to it, ignoring demands from other stations assigned to that pump. Once the chosen station is full, normal operation resumes.

You can also use this feature to give one station a “head start” by conveying a few loads to it and then stopping the priority convey.

No more than one station for a given pump can be in “priority convey” at once. To activate priority convey:

Go to the Station n Operator screen (as described on p. 56), or go to the Station n Setup screen.

24-Pump, 128-Station Controller

Chapter 4: Operation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualElectrical Features Optional FeaturesSafety Devices and Interlocks Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating InstallationSystem Installation Overview Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsAppendix WarrantyOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department