Sterling 882.00255.00 CV3-655 specifications Station Alarms, Alarm message Possible cause

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7-2 Alarms

The format for all station alarms is “Station n [alarm text],” for example, “Station 12 receiver low level.” The format for all pump alarms is “Pump n [alarm text].” Any alarm that does not start with “Station” or “Pump” is a system alarm.

The following tables list all alarms alphabetically, together with possible causes. A “critical” alarm is one that causes the affected device to stop.

2.You can also see a list of alarms and their causes in the controller’s online help. To display this information, touch the color key of statuses in the upper right-hand corner of either the Station Status or the Pump Status screen, or touch Help at any other screen. When you are finished reviewing the help. touch Return.

Station Alarms

Alarm message

Possible cause

Blowback solenoid failure

Patch cord is cut or disconnected.

(Critical)

Solenoid has failed.

Closed Loop Pump X Failure

Patch cord is cut or disconnected.

Solenoid has failed.

 

Grinder full

Process generating excess scrap

 

Material line is blocked.

High vacuum

Vacuum line is blocked.

Station’s sequence valve has malfunctioned.

 

Note: After you have corrected the cause of this alarm, the alarm will be

 

cleared when the controller has conveyed a full load to this station.

Invalid pump assignment

Invalid pump assignment setting.

 

Convey time is too short.

 

Material container is empty.

No convey

Take-off compartment is not adjusted properly.

Material line is disconnected from source.

 

Vacuum line is disconnected from station.

 

Note: As a stopgap measure, you can disable the “no convey” alarm for

 

this station until the problem can be remedied. See pp. 41 and 65.

Not present

ArmorBlock is not installed properly.

ArmorBlock is not addressed properly.

(Critical)

ArmorBlock is defective.

 

ArmorBlock base is defective.

 

Power supply is not turned on.

Output power failure

Power supply is not connected properly

Power supply fuse blown.

(Critical)

Station ArmorBlock is not installed properly

 

 

ArmorBlock is defective.

 

Take-off compartment is not adjusted properly.

 

Pick-up wand is not positioned properly.

Partial convey

Convey time is too short.

Vacuum line has a leak.

 

Volume fill prox. Is not calibrated properly.

 

Note: As a stopgap measure, you can disable the “partial convey” alarm for

 

this station until the problem can be remedied. See pp. 41 and 659.

24-Pump, 128-Station Controller

Chapter 7: Troubleshooting

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsAppendix WarrantyOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Technical Assistance Contact Information Service DepartmentParts Department Sales Department