Sterling 882.00255.00 CV3-655 specifications Maintenance

Page 5

4-1

Overview

51

4-2 Starting and Stopping the System

51

4-3

Basic Tasks

52

 

Reviewing Station Status

52

 

Reviewing Pump Status

53

 

Logging On and Logging Off

54

 

Enabling and Disabling Stations and Pumps

55

 

Reviewing and Adjusting Basic Station Settings

56

4-4

Advanced Tasks

59

 

Reviewing and Resetting a Pump Hour Meter

59

 

Transferring Stations to a Standby Pump

59

3-5

Alarms

62

 

Reviewing Alarms

62

 

Silencing Alarms

62

CHAPTER 5: MAINTENANCE

63

5-1

Preventative Maintenance

63

5-2

Corrective Maintenance

63

 

Network Scanner Module Considerations

63

CHAPTER 6: CONFIGURABLE SETTINGS

64

6-1

Memory Module Considerations

64

6-2 Options for Station Setup

64

6-3 Options for Pump Setup

69

CHAPTER 7: TROUBLESHOOTING

71

7-1

General Troubleshooting

71

7-2

Alarms

72

 

Station Alarms

72

 

Pump Alarms

74

 

System Alarms

74

CHAPTER 8: APPENDIX

75

8-1

Warranty

75

8-2

Optional Components

75

8-3

Drawings and Diagrams

76

8-4

Spare Parts List

77

8-5

Returned Material Policy

78

 

Credit Returns

78

 

Warranty Returns

78

8-6

Safety Tag Information

79

 

Controller Safety Tags

79

8-7 Controller Identification (Serial Number) Tag

79

8-8 Technical Assistance (Contact Information)

80

 

Parts Department

80

 

Service Department

80

 

Sales Department

80

 

Contract Department

80

24-Pump, 128-Station Controller

Chapter 1: Safety

4

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsOptional Components WarrantyAppendix 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Technical Assistance Contact Information Service DepartmentParts Department Sales Department