Sterling 882.00255.00 CV3-655 specifications Wear Safety Glasses and Work Gloves

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1-2 Warnings and Precautions

Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations.

To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices:

;Read and follow these operation and installation instructions when installing, operating, and maintaining this equipment. If these instructions become damaged or unreadable, additional copies are available from the manufacturer.

;Follow all SAFETY CODES.

;Wear SAFETY GLASSES and WORK GLOVES.

;Work only with approved tools and devices.

;Disconnect and/or lock out power before servicing or maintaining the equipment.

;Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment.

;Operate this equipment within design specifications.

;OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. You should remove the fuses and carry them with you.

;Make sure the equipment and components are properly GROUNDED before you switch on power.

;Use extreme caution when working with your conveying system. HIGH VACUUM can be dangerous. Keep body parts, tools, clothing, and debris away from vacuum inlets.

;When welding or brazing in or around this equipment, make sure VENTILATION is ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with sheet metal. An approved FIRE EXTINGUISHER should be close at hand and ready for use if needed.

;Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.

;Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.

We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality.

24-Pump, 128-Station Controller

Chapter 1: Safety

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Optional FeaturesSafety Devices and Interlocks Electrical FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Mounting the Control Panel InstallationSystem Installation Overview UncratingRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Electrical ConnectionsSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective MaintenanceOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsAppendix WarrantyOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department