Sterling 882.00255.00 CV3-655 Discard the standard resistor cap to eliminate confusion

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Discard the standard resistor cap to eliminate confusion.

5.Mount the mounting plate assembly on the vacuum line at the end of the cable run. See Page 14 for more information.

6.Using the straight-blade cable cutter, carefully trim each flat cable so it sticks out past the final KwikLink connector by 1/4” to 3/8”.

Place a dust cap over the end of the trimmed cable.

7.Lay the dust cap and cable into the KwikLink connector so the dust cap tabs engage in the connector slots. The dust cap tabs should fit into the connector slots perfectly.

Left Right

8.Lay the cable in the hinged base, noting the correct keyed profile; flat edge toward the hinge, keyed edge toward the latch. Make sure that the cable and dust cap are properly seated inside.

9.Making sure that the cable is completely straight, carefully close the hinged assembly, and apply firm, even pressure until the first latch locks into place.

Note: Make sure that the flat cable is completely straight before continuing!!

The latch has two catches; the first loosely holds the connector on the cable, the second requires more pressure to close the connector tightly. The cable must be in the correct position for the connector to close properly.

10.Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side.

11.Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N•m) of torque.

Note: You can only pierce the cable once. Once pierced, the KwikLock connector must not be removed. This insures that the inner conductors are not exposed to the elements.

Installing Inside KwikLink Connectors with Blank Caps

Once installed on the grey data cables, these connectors permit you to measure voltage in the system so you can analyze how it is working. The system cannot work properly unless these inside-mounted connectors have the blank (non-conductor) caps installed.

1.Lay the cable in the hinged base, noting the correct keyed profile; flat edge toward the hinge, keyed edge toward the latch. Make sure that the cable is properly seated inside.

2.Making sure that the cable is completely straight, carefully close the hinged assembly, and apply firm, even pressure until the first latch locks into place.

Note: Make sure that the flat cable is completely straight before continuing!!

24-Pump, 128-Station Controller

Chapter 3: Installation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsOptional Components WarrantyAppendix 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Technical Assistance Contact Information Service DepartmentParts Department Sales Department
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