Sterling 882.00255.00 CV3-655 specifications Configurable Settings, Memory Module Considerations

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Chapter 6: Configurable Settings

This section describes the proper setup of the 24-pump 128-station control system parameters. These parameters are operator changeable; however, these items should require setup only during the initial installation. Only authorized personnel should change them.

Many of the variables and setup parameters have been preset at the factory and do not need to be changed. However, this section of the manual will address all of the setup parameters that were available at the time of printing. The purpose of this is to familiarize the reader with all the setup parameters and their usage.

6-1 Memory Module Considerations

The operator interface and the PLC central processing unit use memory modules to store the operating program and user settings. The module is installed in the front of the PLC CPU card.

The memory module returns the controller to the factory default settings if an electrical fault occurs, or if the hardware is replaced. Keep in mind that this condition is extremely rare. You will then need to restore saved settings or set up the controller once again with the settings you programmed in this chapter.

6-2 Options for Station Setup

Name	Description	Options	Default
Conveying Options
Convey time	Length of time the station’s vacuum valve	0–999.9 sec.	30 sec.
	remains open to allow material to be drawn in.
	(For a volume-fill station, the valve closes when
	material covers the station’s volume-fill
	proximity sensor or this time elapses, whichever
	comes first.)
	Adjust this value to match the actual time
	needed to fill the station.
(Last convey time)	Display only. Length of time the station’s
	vacuum valve was open for receiving material
	during the most recent convey. This information	—	—
	is displayed for your reference when adjusting
	convey time and dump delay.
Dump delay	Length of time allowed for material to drain from	3–99 sec.	10 sec.
	the station into the receiver. The controller will
	not attempt to deliver more material to the
	station until this time has elapsed.
	Adjust this value to match the actual time
	needed to drain the station. If it is set too short,
	the controller may attempt to refill the station
	before it is empty, causing material to back up
	and/or underusing the station’s capacity. If it is
	set too long, the system may be unable to keep
	up with your equipment’s demand for material.

24-Pump, 128-Station Controller

Chapter 6: Configurable Settings

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Starting and Stopping the System OperationOverview Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsOptional Components WarrantyAppendix 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Technical Assistance Contact Information Service DepartmentParts Department Sales Department