Sterling 882.00255.00 CV3-655 specifications General Responsibility, Operator Responsibility

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1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No matter who you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Learn and always use safe operation. Cooperate with co-workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person.

24-Pump, 128-Station Controller

Chapter 1: Safety

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptional Features Safety Devices and InterlocksElectrical Features Controller FeaturesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Installing KwikLink CableElectrical Connections Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsNaming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Starting and Stopping the System OperationOverview Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsNavigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsOptional Components WarrantyAppendix Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutCredit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Service Department Technical Assistance Contact InformationParts Department Sales Department