Sterling 882.00255.00 CV3-655 specifications

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1.Attach a KwikLink connector included in the bag with power cables to the flat cables. One connector is used for the network grey cable and one connector is used for the auxiliary power black cable.

2.Align the square connector of the grey drop cable so the cable leads down from the connector. Evenly press the square connector onto the top of the bottom KwikLink connector. It should make two audible snaps when properly seated.

3.Align the square connector of the black drop cable so the cable leads down from the connector. Evenly press the square connector onto the top of the upper KwikLink connector. It should make two separate, audible snaps when properly seated.

4.Attach the keyed round connectors to the receptacles on the side of the power supply enclosure marked 24 VDC POWER SUPPLY. Tighten the cord grip ring until snug.

5.Dress the excess cables with cable ties so they do not interfere with operation and to give a pleasing appearance.

If more than one power supply is required to properly energize the grey network flat cable:

1.Remove the terminal block jumpers on all but the most centrally-located network power supply enclosures.

For locations of jumpers, refer to the drawing shipped inside the power supply enclosure

Note: Only one power supply should be connected to each section of the black auxiliary power flat cable. Do not remove any jumpers on power supplies that transmit energy to the black flat power cable.

24-Pump, 128-Station Controller

Chapter 3: Installation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsAppendix WarrantyOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Technical Assistance Contact Information Service DepartmentParts Department Sales Department