Sterling 882.00255.00 CV3-655 specifications Operation, Overview, Starting and Stopping the System

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Chapter 4: Operation

4-1 Overview

Your 24/128 controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller senses demands for material at the stations and responds to the demands in a timely fashion.

This section gives the procedures for using your controller, and it covers tasks that can be carried out with no password or with an operator’s password. The section is divided into four sub-sections:

Starting and stopping the system

Basic tasks: tasks normally carried out by a station operator

Advanced tasks: tasks normally carried out by setup personnel

Alarms: silencing and clearing alarms

Before you carry out any of the procedures in this chapter, the system must be set up as described in the previous chapter.

4-2 Starting and Stopping the System

In an emergency, you can use the power switch on the upper right-hand side of the controller cabinet if a password is required to stop the system and you do not know the password.

Normally, all the stations and pumps you want to use should be enabled before you start the system. When the system is stopped, icons for enabled stations are blue when full and dark yellow when they need material. Icons for enabled pumps are blue. Enabling stations and pumps is described on p. 55.

A button to start and stop the system is located in the lower right of the Station Status, Pump Status, and Alarm Log screens. When the system is off, the button is red and reads Push to Start System. When the system is on, the button is green and reads Push to Stop System. Depending on the setup at your facility, the system may prompt for a password when you touch this button.

If conveying does not begin when you start the system, check to make sure that all needed pumps are enabled. If they are, check that all needed stations are enabled.

24-Pump, 128-Station Controller

Chapter 4: Operation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptional Features Safety Devices and InterlocksElectrical Features Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Installing KwikLink CableElectrical Connections Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsAppendix WarrantyOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Service Department Technical Assistance Contact InformationParts Department Sales Department