Sterling 882.00255.00 CV3-655 specifications Pump, 128-Station Controller Configurable Settings

Page 69

Name

Description

Options

Default

RPV (Remote

This option allows the system to use a remote

disabled,

disabled

Proportioning Valve)

proportioning valve to mix two different

enabled PLC,

 

 

materials, typically virgin and regrind materials,

enabled local

 

 

during a convey cycle. Touching RPV repeatedly

 

 

 

at the Station n Setup screen steps through the

 

 

 

three choices.

 

 

 

Enable this option with PLC control if you will be

 

 

 

adjusting the mix from the controller’s touch

 

 

 

screen.

 

 

 

Enable this option with local control if the station

 

 

 

operator will be adjusting the mix using a timer

 

 

 

box at the station.

 

 

RPV material B

Percentage of the additive material to be

0 –100%

30%

 

included in the mix. This setting applies only

 

 

 

when RPV is enabled with PLC control. The

 

 

 

system is set up so that, if there are any

 

 

 

inaccuracies in the proportions, the mix will

 

 

 

contain more Material A and less Material B

 

 

 

than specified here.

 

 

Cycle time

Number of seconds for each cycle in depositing

5–100 sec.

10 sec.

 

Material A and Material B during the convey

 

 

 

time. This setting applies only when RPV is

 

 

 

enabled with PLC control. Example: If you set

 

 

 

convey time to 30 seconds, cycle time to 10

 

 

 

seconds, and Material B to 30% (so Material A

 

 

 

is 70%), the system will convey as follows:

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 1)

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 2)

 

 

 

Material A for 7 seconds

 

 

 

Material B for 3 seconds (end cycle 3)

 

 

 

In a volume-fill station, a cycle will be truncated

 

 

 

before completion if the station becomes full.

 

 

 

The cycle time should divide evenly into the

 

 

 

convey time.

 

 

24-Pump, 128-Station Controller

Chapter 6: Configurable Settings

68

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualSafety Devices and Interlocks Optional FeaturesElectrical Features Controller FeaturesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation System Installation Overview InstallationUncrating Mounting the Control PanelInstalling KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink CablesSetting Up Mounting Plates Setting Up and Installing Mounting PlatesTerminating Cable Runs Installing Assembled Mounting PlatesDiscard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank CapsAddressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the NetworkProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms SetupSetting the Number of Stations and the Number of Pumps Setting Up the SystemSetting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn SilenceSetting Up a Single Station Setting Up StationsNaming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to OthersSetting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to OthersTo copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pumpFinishing Setup Setting Up Passwords Save/Restore Settings Password DurationInitial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic TasksColor Label Description Reviewing Pump StatusLogging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric passwordReviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump DelayChanging the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting TroubleshootingAlarm message Possible cause Station AlarmsPump, 128-Station Controller Troubleshooting System Alarms Pump AlarmsWarranty AppendixOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and DiagramsTypical System Installation Layout Spare Parts ListWarranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Technical Assistance Contact Information Service DepartmentParts Department Sales Department