Sterling 882.00255.00 CV3-655 specifications Connecting the Controller to the Network

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2.Making sure that the cable is completely straight, carefully close the hinged assembly, and apply firm, even pressure until the first latch locks into place.

Note: Make sure that the flat cable is completely straight before continuing!

The latch has two catches; the first loosely holds the connector on the cable, the second requires more pressure to close the connector tightly. The cable must be in the correct position for the connector to close properly.

3.Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side.

4.Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 Nm) of torque.

Note: You can only pierce the cable once. Once pierced, the KwikLink connector must not be removed. This insures that the inner conductors are not exposed to the elements.

Connecting the Controller to the Network

To connect the controller to the network, make sure that the KwikLink connector is properly installed on the flat grey data cable. To connect:

1.Attach the keyed round connector to the terminal of the controller marked DeviceNet. Tighten the cord grip ring until snug.

2.Align the square connector of the grey drop cable so the cable leads down from the connector. Evenly press the square connector onto the top of the KwikLink connector. It should make two audible snaps when properly seated.

3.Dress the excess cable with cable ties so it does not interfere with operation and gives a pleasing appearance.

Connecting the Remote Interface to the Main Controller

After selecting a location and installing the remote interface, connect it to the main controller:

1.Install the Ethernet switch in a location safe from electrical interference and physical damage.

2.Install the remote interface(s) in their desired locations.

24-Pump, 128-Station Controller

Chapter 3: Installation

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Contents SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualElectrical Features Optional FeaturesSafety Devices and Interlocks Controller FeaturesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating InstallationSystem Installation Overview Mounting the Control PanelElectrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink CablesSetting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable RunsInstalling Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusionAddressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central AlarmsSetting Up the System Setting the Number of Stations and the Number of PumpsChecking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump StagingSetting Up Stations Setting Up a Single StationNaming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other stationSetting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming PumpsTo copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumpsFinishing Setup Setting Up Passwords Password Duration Save/Restore SettingsInitial Startup Overview OperationStarting and Stopping the System Basic Tasks Reviewing Station StatusReviewing Pump Status Color Label DescriptionLogging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and PumpsReaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a StationChanging the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsOptions for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump, 128-Station Controller Troubleshooting Pump Alarms System AlarmsAppendix WarrantyOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 DisplaySpare Parts List Typical System Installation LayoutReturned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department