Alliance Laundry Systems PHM798N, PHM802N manual Concrete Foundation Pad Installation

Page 27

Concrete Foundation Pad

Installation

A concrete foundation and pad may be constructed to elevate the machines. Care must be exercised in the design of the foundation pad due to the force exerted by the machine during extract. This concrete base (recommended not to exceed 8 inches [20.32 cm]) (above existing floor) must be poured, reinforced with rebar and tied to the existing 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or 12 inch (305 mm) (for all other models) minimum floor. Refer to Figure 9 and Table 3.

IMPORTANT: Do NOT install a pad on top of the existing floor. The foundation and pad must be constructed and tied together as one piece.

If the existing floor is not reinforced concrete at least 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or 12 inch (305 mm) (for all other models) thick over a solid foundation, the following steps must be performed (refer to Figure 9):

1.Cut a hole larger on all sides than the machine base through the existing floor. The foundation should extend a minimum of 9 inches (229 mm) for 35 models or 12 inches (305 mm) for 60 - 150 models out from the machine on all sides.

2.Excavate to a depth of 18 inches (457 mm) from the top of the existing floor.

3.Produce a PYRAMID-SHAPEDhole by excavating the bottom of the hole to a width 6 inches wider on each side than the width of the top of the hole.

4.If installing a foundation and pad, prepare a form for the above-ground portion of the foundation. Verify that the top of the foundation is level. The height of the foundation pad must not exceed 8 inches (203 mm) above the existing floor.

5.Refill with compacted fill dirt, making sure to allow for correct concrete thickness.

Specifications and Dimensions

6.Wet the hole around the cement foundation well and brush the exposed foundation with cement grout.

7.Completely fill with a minimum of 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and

M-speed models) or 12 inch (305 mm) (for all other models) of 3500 psi concrete up to the existing foundation level plus any added level for the desired elevated pad. The concrete must be poured so that the entire foundation and pad cures as one piece.

8.For new foundations only a bolt-locator fixture or a rebar frame is available and a preferred option. Embed the mounting bolts or rebar frame as the concrete is poured. Ensure that the bolt threads extend 2 inches (51 mm) for 35 - 125 models and 3 inches (76 mm) for 150 models above floor level.

9.Allow concrete to dry.

10.Proceed to Machine Mounting and Grouting section.

NOTE: If the washer-extractor installation will include the Premium Wet Clean Module, the elevated base must be designed to accommodate the additional depth of 24 inches (60.96 cm).

For technical assistance, contact your local distributor or call Alliance Laundry Systems at (920) 748-3121.

F8138601

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

25

Image 27
Contents Washer-Extractors Page Contents Important Safety Instructions Explanation of Safety MessagesSafety Information Safety Decals Operator Safety Safe Operating Environment Environmental ConditionsMachine Location AC Inverter Drive Input and Output ServicesModel Identification IntroductionName plate Location Replacement PartsCustomer Service Delivery InspectionModel Number Familiarization Guide Models Starting 4/1/09 0001Drive Train Information Weight And Shipping InformationWash Cylinder Information Door Opening InformationBalance Detection Direct Steam Heating OptionalElectrical Heating Optional Overall width, in. mm MED Uwtv Models Through 3/31/09 Machine DimensionsSpecifications and Dimensions Crush hazardUW35TV UW125TV Models UW150TV Models Dimension 35 125 Models Models UW Design 3 Models starting 10/4/10 Refer to and Figure Base BA Base Overall PHM807N Machine Foundation Requirements Proceed to Machine Mounting and Grouting section Concrete Foundation Pad InstallationLength for ONE Machine Floor Load Data 1272 1442 Speed 1745 2392 Speed 1797 2342 10.4 Mounting Bolt Installation Requirements Machine Mounting and Grouting Speed Models only Mounting Bolt Hole LocationsVARIABLE-SPEED Model Front of Machine 80 / 100 Models 1181 mm 178 mm 254 mm Model 35 2-SPEED Model Grout PlacementFor UniLinc Models, Navigate to the Inputs Outputs Menu Gap Setting for Vibration SwitchPound Model 60, 80, 100 and 125 Pound Models Design 1 150 Pound Model Drain Connection Requirements Drain Trough ConfigurationDrain Information Specifications 100 125 150 Water Connection Water Supply Information Specifications 80/100 125/150Air Cushions Risers 50Hz Conversion Electrical Installation RequirementsDo not use a phase adder on any variable- speed machine Specifications and Dimensions Cycle CodeM30 Control Models only Steam Supply Information 100 125/150 Steam Requirements Steam Heat Option OnlyChemical Injection Supply System Chemical Injection Supply System Connecting External Liquid Supplies to the Washer-ExtractorPHM553N External Supplies Chemical Injection Using Internal 24VAC Control Transformer Chemical injection Using External AC Power Source External Supply Signals ES1 Power supply Supply 1 Signal K1 Contact