Mitsubishi Electronics FR-F700 Why Can the Inverter Save Energy?, Damper control discharge side

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Why Can the Inverter Save Energy?

The load torque of a motor-driven machine generally changes depending on speed. On the other hand, motor output is proportional to the product of load torque and speed as indicated in the following formula, and therefore, necessary motor output varies with speed.

Motor output P = T × N/(9550 × η) [kW]

T : Motor shaft-equivalent load torque [N·m]

N : Motor speed [r/min]

η: Machine efficiency

When this motor is operated by the inverter, the inverter output provides the frequency f appropriate to the motor speed, and the then output voltage V is determined by a "V/f = constant" pattern in the case of a constant-torque load.

For example, when the motor is operated at middle speed, f, i.e. output voltage V, decreases, and therefore, the inverter output power V × I reduces if the output current I is constant.

Proportionately, the inverter input current decreases and the power consumption reduces. Namely, when the motor output reduces, the input power of the inverter also decreases as a matter of course.

The fundamental principle of energy saving by the inverter is to eliminate wasted power consumption by minimizing loss caused by the other devices and minimizing the motor output as compared to the other system (for example, commercial power supply operation or secondary resistance control of wound-rotor motor). A maximum energy saving effect is produced on a fan, pump or like by the variable-torque load characteristic that reduces load torque as speed decreases.

Motor speed control enables substantial energy-saving operation as compared to commercial power supply operation.

 

 

Features

 

 

Peripheral Devices

Why energy

savings?

 

Standard

Specifications

 

Outline

Dimension

Drawings

Terminal Connection

Diagram

Terminal Specification

Explanation

 

Operation

Panel

 

Damper control (discharge side)

 

100

 

 

 

 

(%)

80

 

 

 

 

 

 

 

 

 

Consumption

60

 

 

 

 

 

Amount of

 

 

 

 

energy saved

 

 

 

40

 

 

 

 

Power

 

 

 

 

 

 

 

Inverter control

 

20

 

 

 

 

 

 

 

 

0

40

60

80

100

For example, when a 15kW motor is operated at 60% air volume and the power charge is 17 yen/kW·h, the power charge as much as below can be saved in a year.

(1)Damper control

15kW×0.9×17 yen×24h×365days 2.01 million yen (2)Inverter control

15kW×0.3×17 yen×24h×365days 0.67 million yen

(1)- (2) = energy-saving effect Approx. 1.34 million yen

Parameter

List

 

 

 

 

 

 

 

 

Explanations

of

Parameters

 

 

 

 

Protective

Functions

 

 

 

 

 

 

 

 

 

Options

 

 

 

 

 

Air volume (%)

Damper control

15kW

 

2,010,000

15kW

Save

 

 

1,340,000

Inverter

a year

energy-saving

 

control

 

15kW

 

670,000

 

Warranty Compatibility Motor Instructions

Inquiry

6

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Contents FR-F700 Energy savings for buildings and factories as a whole Warranty Inquiry Outline Dimension DrawingsInverter FR-F700 Connection with Peripheral DevicesDamper control discharge side Why Can the Inverter Save Energy?Amount Inverter controlRating Standard SpecificationsType FR-F720-K Type FR-F740-KCan be selected Common specificationsOperating status Open collectorInverter Type Outline Dimension DrawingsFR-F720-0.75K 110 FR-F720-1.5K 125 FR-F740-0.75K to 2K are not provided With a cooling fanFR-F740-15K, 18.5K Wiring coverFR-F720-30K is Not provided with aFR-F740-75K 140 120 Inverter Type Mass295 185 FR-HEL-H75K FR-F740-90K 150 130 310 190 FR-HEL-H90KFR-F740-110KFR-HEL-H110K DC reactor suppliedMass kg MassMass Remove the eye nut after installation of the productFR-F740-400KFR-HEL-H400K Remove the eye nut after installation of the productFR-F740-450KFR-HEL-H450K Parameter ListOutline drawing Panel cutting dimension drawingPanel FR-DU07 M3 screw CableOption connector Terminal Connection DiagramMain circuit Control circuitTerminal Name Description Terminal Specification ExplanationType Preset detected frequency. *1 Relay output 1 alarmRelay OutputExplanation of the Operation Panel FR-DU07 Basic operation Operation mode switchoverSetting Parameter List Name Setting Range Increments Initial ValueRemarks FunctionJump 24 to101 100102 103139 135143 144179 178180 181262 261263 264872 867882 883Frequency Explanations of ParametersMaximum/minimum Starting frequency Jog operationStall prevention operation Speed and remote settingInput compensation of multi Pr , 23, 48, 49, 66, 148, 149, 154, 156Speed display and speed SettingPr , 70 Selection of regeneration unit Pr , 54, 158, 170, 171, 268, 563, 564, 867 Connection diagram Pr Remote setting functionPr.59 Setting Description Pr , 58, 162 to 165, 299Pr Energy saving control selection Retry function at alarmOccurrence Use the constant torque motorAnalog input selection Carrier frequency and SoftPWM selectionPr , 240 Pr , 242, 243, 252, 253Pr Output function of alarm code Pr. Reset selection, disconnected PU 75 detectionPr. Noise elimination at the analog 74 input Pr Prevention of parameter rewritePr. Simple magnetic flux vector 80, 90 control Pr Pr Operation mode selectionOff LED IndicationCommunication initial setting Adjustable 5 points V/FPr to Pr to 124, 331 to 337, 341 to 343Pr to 134, 575 to 577 PID control Pr Pr Pr , C2902 to C7905Analog input bias/gain calibration Analog input display unit changing PrPr. Parameter unit display language 145 selection Second function signal RTSelection of action conditions Pr Pr toTerminal assignment Pr. Operation selection of the 161 operation panelPr to 196 output terminal Function assignmentInput/output phase failure Pr. Selection of motor stopping 250 method and start signalPr Increase cooling fan life Pr to 247 Slip compensationPower failure stop mode Pr.261 = 261 to 266 power failurePr Parameter for manufacturer setting. Do not set Operation at instantaneousPr to 497 REM signal To determine Maintenance time of partsPr to 557 monitor signal Remote output functionFree parameter Pr. Regeneration avoidancePr to 899 Energy saving monitor 882 to 886 functionPr. C0900, C1901 Adjustment of terminal FM AM calibration Pr PU contrast adjustmentParameter clear, parameter copy Pr , CL, ALLC, Er.CL, PcpyProtective Functions Error message *2 Minor fault *4 Major failures *5Function Name Description Indication Regenerative overvoltage shutOptions Instructions Motor Supply short circuit RS-485 terminals power Was shortedOptions Option and Peripheral DevicesSeries Controller/SpeedOthers ManualName type Specifications, Structure, etcStand-alone option Name type Specifications, Structure, etc Connection example FR-BU-HKFR-BR-HK External connection diagram Outline dimension drawingsCable Resistor unit Resistance Mass Type ValueConverter Outline dimension Unit mm FR-HC- HK High power factorApplication of the sine wave filter Circuit configuration and connectionApplication condition Capacitor for sine wave filterPeripheral devices list On mA Standard BreakerEMC Filter Precautions for Operation/Selection Precautions for Peripheral Device Selection Noise reduction examples NoiseLeakage currents Three 7kW Reference materials Phase Input Target Measures PowerInput Target Measures Power Capacity Connect the AC reactor or DC reactor60Hz torque reference Application to Motor50Hz torque reference Suppressing the surge voltage on the inverter sideFR-F500 L FR-F700 Warranty FA Center in Taiwan FA Center in North AmericaFA Center in Asean FA Center in Korea