Mitsubishi Electronics FR-F700 instruction manual Precautions for Peripheral Device Selection

Page 59

Precautions for Peripheral Device Selection

Installation and selection of moulded case circuit breaker

Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter primary side. For MCCB selection, refer to page 57 since it depends on the inverter power supply side power factor (which changes depending on the power supply voltage, output frequency and load). Note that the operation characteristics of the completely electromagnetic MCCB changes according to the higher harmonic current, so a larger capacity must be selected. (Check it in the data of the corresponding breaker.) As an earth (ground) leakage breaker, use the Mitsubishi earth (ground) leakage breaker designed for harmonics and surges. (Refer to page 58.)

When installing a moulded case circuit breaker on the secondary side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.

Handling of primary side magnetic contactor

For operation via external terminal (terminal STF or STR used), provide a primary side MC to prevent an accident caused by a natural restart at power recovery after a power failure, such as an instantaneous power failure, and to ensure safety for maintenance work. Do not use this magnetic contactor to make frequent starts and stops. (The switching life of the inverter input circuit is about 1,000,000 times.) For parameter unit operation, an automatic restart after power failure is not made and the MC cannot be used to make a start. Note that the primary side MC can stop the operation, but the regenerative brake specific to the inverter does not operate and the motor coasts to stop.

Handling of secondary side magnetic contactor

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned on while the inverter is operating, overcurrent protection of the inverter and such will activate. When an MC is provided to switch to a commercial power supply, for example, it is recommended to use commercial power supply-inverter switchover operation Pr. 135 to 139.

Thermal relay installation

The inverter has an electronic thermal relay function to protect the motor from overheating. However, when running multiple motors with one inverter or operating a multi-pole motor, provide a thermal relay (OCR) between the inverter and motor. In this case, set the electronic thermal relay function of the inverter to 0A. And for the setting of the thermal relay, add the line-to-line leakage current (refer to page 61) to the current value on the motor rating plate.

For low-speed operation where the cooling capability of the motor reduces, it is recommended to use a thermal protector or thermistor-incorporated motor.

Secondary side measuring instrument

When the wiring length between the inverter and motor is long, select the device that has enough current rating. Otherwise the measuring instrument or CT which is used especially for the 400V class small-capacity inverter may generate heat due to the influence of line leakage current. To measure and display the output voltage and output current of the inverter, it is recommended to use the terminal AM-5 output function of the inverter.

Disuse of power factor improving capacitor (power capacitor)

The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not install a capacitor or surge suppressor. For power factor improvement, use the power factor improving DC reactor (see page 51).

Wire thickness and wiring distance

When the wiring length between the inverter and motor is long, use thick wires so that the voltage drop of the main circuit cable is 2% or less especially at low frequency output. (A selection example for the wiring distance of 20m is shown on page 57)

Especially at a long wiring distance, the maximum wiring length should be within 500m since the overcurrent protection function may be misactivated by the influence of a charging current due to the stray capacitances of the wiring. (The overall wiring length for connection of multiple motors should be within the value in the table below.)

Pr. 72 PWM frequency

 

 

 

selection setting

0.75K

1.5K

2.2K or more

(carrier frequency)

 

 

 

2

300m

500m

500m

3 to 15

200m

300m

500m

Use the recommended connection cable when installing the operation panel away from the inverter unit or when connecting the parameter unit.

For remote operation via analog signal, wire the control cable between the operation box or operation signal and inverter within 30m and away from the power circuits (main circuit and relay sequence circuit) to prevent induction from other devices.

When using the external potentiometer instead of the parameter unit to set the frequency, use a shielded or twisted cable, and do not earth (ground) the shield, but connect it to terminal 5 as shown below.

(3)

 

10 (10E)

(2)

 

 

 

 

2

(1)

 

 

Frequency setting

Twisted cable

5

 

potentiometer

(3)Shielded cable

10 (10E)

(2)

2

(1)

5

Frequency setting potentiometer

Earth (Ground)

When the inverter is run in the low acoustic noise mode, more leakage currents occur than in the non-low acoustic noise mode due to high-speed switching operation. Be sure to use the inverter and motor after grounding (earthing) them. In addition, always use the earth (ground) terminal of the inverter to earth (ground) the inverter. (Do not use the case and chassis)

 

 

Features

 

 

 

 

 

 

 

 

Peripheral Devices

Why energy

savings?

 

 

 

 

 

 

 

Standard

Specifications

 

 

 

 

 

 

 

Outline

Dimension

Drawings

 

 

 

 

 

 

 

 

 

 

 

 

Terminal Connection

Diagram

Terminal Specification

Explanation

 

 

 

 

 

 

 

Operation

Panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

List

 

 

 

 

 

 

 

 

 

 

 

 

 

Explanations

of

Parameters

 

 

 

 

 

 

 

Protective

Functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compatibility

 

 

 

 

 

 

 

 

 

 

Warranty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inquiry

 

 

 

 

 

 

 

 

60

Image 59
Contents FR-F700 Energy savings for buildings and factories as a whole Warranty Inquiry Outline Dimension DrawingsInverter FR-F700 Connection with Peripheral DevicesInverter control Why Can the Inverter Save Energy?Damper control discharge side AmountType FR-F740-K Standard SpecificationsRating Type FR-F720-KOpen collector Common specificationsCan be selected Operating statusFR-F740-0.75K to 2K are not provided With a cooling fan Outline Dimension DrawingsInverter Type FR-F720-0.75K 110 FR-F720-1.5K 125Not provided with a Wiring coverFR-F740-15K, 18.5K FR-F720-30K is310 190 FR-HEL-H90K Inverter Type MassFR-F740-75K 140 120 295 185 FR-HEL-H75K FR-F740-90K 150 130Mass DC reactor suppliedFR-F740-110KFR-HEL-H110K Mass kgMass Remove the eye nut after installation of the productParameter List Remove the eye nut after installation of the productFR-F740-400KFR-HEL-H400K FR-F740-450KFR-HEL-H450KM3 screw Cable Panel cutting dimension drawingOutline drawing Panel FR-DU07Control circuit Terminal Connection DiagramOption connector Main circuitTerminal Name Description Terminal Specification ExplanationType Output Relay output 1 alarmPreset detected frequency. *1 RelayExplanation of the Operation Panel FR-DU07 Basic operation Operation mode switchoverSetting Function Name Setting Range Increments Initial ValueParameter List RemarksJump 24 to103 100101 102144 135139 143181 178179 180264 261262 263883 867872 882Frequency Explanations of ParametersMaximum/minimum Starting frequency Jog operationPr , 23, 48, 49, 66, 148, 149, 154, 156 Speed and remote settingStall prevention operation Input compensation of multiSpeed display and speed SettingPr , 70 Selection of regeneration unit Pr , 54, 158, 170, 171, 268, 563, 564, 867 Pr , 58, 162 to 165, 299 Pr Remote setting functionConnection diagram Pr.59 Setting DescriptionUse the constant torque motor Retry function at alarmPr Energy saving control selection OccurrencePr , 242, 243, 252, 253 Carrier frequency and SoftPWM selectionAnalog input selection Pr , 240Pr Prevention of parameter rewrite Pr. Reset selection, disconnected PU 75 detectionPr Output function of alarm code Pr. Noise elimination at the analog 74 inputLED Indication Pr Pr Operation mode selectionPr. Simple magnetic flux vector 80, 90 control OffPr to 124, 331 to 337, 341 to 343 Adjustable 5 points V/FCommunication initial setting Pr toAnalog input display unit changing Pr Pr Pr Pr , C2902 to C7905Pr to 134, 575 to 577 PID control Analog input bias/gain calibrationPr Pr to Second function signal RTPr. Parameter unit display language 145 selection Selection of action conditionsFunction assignment Pr. Operation selection of the 161 operation panelTerminal assignment Pr to 196 output terminalPr to 247 Slip compensation Pr. Selection of motor stopping 250 method and start signalInput/output phase failure Pr Increase cooling fan lifeOperation at instantaneous 261 to 266 power failurePower failure stop mode Pr.261 = Pr Parameter for manufacturer setting. Do not setRemote output function To determine Maintenance time of partsPr to 497 REM signal Pr to 557 monitor signal882 to 886 function Pr. Regeneration avoidanceFree parameter Pr to 899 Energy saving monitorPr , CL, ALLC, Er.CL, Pcpy Pr PU contrast adjustmentPr. C0900, C1901 Adjustment of terminal FM AM calibration Parameter clear, parameter copyRegenerative overvoltage shut Error message *2 Minor fault *4 Major failures *5Protective Functions Function Name Description IndicationOptions Instructions Motor Supply short circuit RS-485 terminals power Was shortedOptions Option and Peripheral DevicesManual Controller/SpeedSeries OthersName type Specifications, Structure, etcStand-alone option Name type Specifications, Structure, etc Connection example FR-BU-HKFR-BR-HK Resistor unit Resistance Mass Type Value Outline dimension drawingsExternal connection diagram CableConverter Outline dimension Unit mm FR-HC- HK High power factorCapacitor for sine wave filter Circuit configuration and connectionApplication of the sine wave filter Application conditionPeripheral devices list On mA Standard BreakerEMC Filter Precautions for Operation/Selection Precautions for Peripheral Device Selection Noise reduction examples NoiseLeakage currents Connect the AC reactor or DC reactor Input Target Measures PowerThree 7kW Reference materials Phase Input Target Measures Power CapacitySuppressing the surge voltage on the inverter side Application to Motor60Hz torque reference 50Hz torque referenceFR-F500 L FR-F700 Warranty FA Center in Korea FA Center in North AmericaFA Center in Taiwan FA Center in Asean