Lincoln Electric IM915 manual Power Feed 10M Single Wire Feeder July, Safety Depends on You

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POWER FEED™ 10M SINGLE WIRE FEEDER July, 2010

For use with machines having Code Numbers: 11377

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS

EQUIPMENT WITHOUT READ-

ING THIS MANUAL AND THE

SAFETY PRECAUTIONS CON-

TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

OPERATOR’S MANUAL

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Temperature Rating SPEC.# Type Input PowerPower Feed 10M Single Wire Feeder Welding Capacity RatingLocation Electric Shock can killMounting Weld CAbLE SIzINGCOAxIAL Weld CAbLES Power SourceElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Welding Gun/Wire Feeder Trigger ConnectorPower Source Pin Function Wire Feeder Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Welding Sparks can cause fire or explosion Fumes and Gases can be dangerousARC Rays can burn Common Welding AbbREVIATIONSRecommended Processes Product DescriptionRequired Equipment Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II NONN-SYNERGIC MAW-S TT WE L D ModeWIR E S IZE 035 045 052Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles Routine Maintenance Safety PrecautionsPeriodic Maintenance CALIbRATION SpecificationTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung