Lincoln Electric IM915 manual Mode Select Panel 4 MSP4, Overview, LAYOUT-CONTROLS see Figure b.3

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b-7

OPERATION

b-7

 

 

 

OVERVIEW:

The MSP4 is the standard mode select panel for the Power Feed™ 10M Single Wire Feeder wire feeders. The MSP4 is capable of:

-Weld mode selection.

-Arc Control adjustment.

-Weld sequence control (Preflow Time, Run-in WFS, etc.)

 

 

FIGURE B.3

 

 

1

2

3

4

5

 

72

ALUMINUM

 

 

 

 

 

3/64"

 

 

IR PORT

 

 

 

 

 

 

 

 

 

SETUP

 

 

PULSE 4043 Ar

 

 

WELD MODE

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

END OPTIONS

 

 

SET

 

 

 

6

7

 

8

9

10

3. MODE SELECT PANEL 4 (MSP4)

ITEM

 

DESCRIPTION

 

 

1

IR (Infrared) Port.

 

 

2

Weld Mode Number.

 

 

3

Weld Wire Type.

 

 

4

Wire Size.

 

 

 

5

Weld Mode Description.

 

 

6

Status LED Lights-Weld Mode/Arc Control.

7

Selection Pushbutton Weld Mode or Arc

 

Control.

 

 

 

 

8

“Set” (Adjustment) Dial / Knob

 

9

Selection Pushbutton Start and End

 

Options.

 

 

 

 

10

Status LED Lights-Start/End Options.

Through the use of alphanumeric displays, the MSP4 provides standard text messages designed to enhance the user’s understanding of the machine’s operation as well as provide advanced capabilities The panel provides:

Clear identification of the selected weld mode.

Identification of weld modes not listed on the preprinted weld mode list label.

Control of up to four wave controls (arc controls.)

Weld mode specific wave control name display (Peak, Background, Pinch, etc.).

Unit values are displayed (Amps, in/min, etc.).

User-friendly machine setup and configuration.

Limit setting for restricting the operators range of control.

Lockout to prevent unauthorized changes to machine configuration.

Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout.

LAYOUT-CONTROLS (SEE FIGURE b.3)

The MSP4 panel controls consist of an encoder knob Item 8 and two push buttons (Items 7 and 9). The encoder is primarily used to change the value of the selected attribute.

The left pushbutton (Item 7) is used to toggle between Weld Mode selection and any active Arc Controls (a.k.a. wave controls). The choices of wave controls varies by weld mode. For example, weld mode 31 has one wave control, “Pinch”. Weld mode 110 has three wave controls, “Peak Current”, “Background Current” and “Tailout”. If the selected weld mode has no wave controls, pressing the left pushbutton will have no affect. If the selected weld mode uses one or more wave controls, pressing the left pushbutton will sequence the selection from weld mode -> wave con- trol 1 (if active) -> wave control 2 (if active) -> wave control 3 (if active) -> wave control 4 (if active) then back to weld mode.

The right pushbutton (Item 9) is used to select attribut- es that affect the available weld parameters such as preflow time, burnback time, etc. Since most users will require infrequent access to these attributes, they are separate from weld mode selection and wave control adjustment.

LAYOUT-DIGITAL DISPLAY

The MSP4 display consists of a large 4-digit, 7-seg- ment LED display, two 8-character alphanumeric LED displays and one 16-character alphanumeric LED dis- play. The information shown on the various displays depends on the state of the user interface as described below.

When the MSP4 is being used to select a weld mode, the 4-digit display (Item 2) indicates the selected weld mode number. The upper 8-character alphanumeric display (Item 3) indicates the electrode type (steel, aluminum, etc.) The lower 8-character alphanumeric display (Item 4) indicates the electrode size (.035", 1/16", etc.).

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Temperature Rating SPEC.# Type Input PowerPower Feed 10M Single Wire Feeder Welding Capacity RatingLocation Electric Shock can killMounting Weld CAbLE SIzINGElectrode Work Power SourceCOAxIAL Weld CAbLES Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Welding Gun/Wire Feeder Trigger ConnectorPower Source Pin Function Wire Feeder Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 BUILDUP OF SHIELDING GAS may harm health or kill Shielding GAS ConnectionCylinder may explode if damaged ExAMPLES of Connecting AN Arclink Power Wave System Welding Sparks can cause fire or explosion Fumes and Gases can be dangerousARC Rays can burn Common Welding AbbREVIATIONSRecommended Processes Product DescriptionRequired Equipment Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim DisplayPrior to Welding Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder Lockout509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Step Trigger Operation Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic STT and STT II NONN-SYNERGIC MAW-S TT WE L D ModeWIR E S IZE 035 045 052Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories Weld Mode SearchingSearching for a Weld Mode Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles Routine Maintenance Safety PrecautionsPeriodic Maintenance CALIbRATION SpecificationTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung