Lincoln Electric IM915 manual Machine Functionality bY Weld Process, CC Stick Modes

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OPERATION

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MACHINE FUNCTIONALITY bY WELD PROCESS

CC-STICK

Use the following tables to review how the machine functions (output controls, arc control and weld options) for the weld modes listed in the top table.

CC STICK MODES

Material

PROCESS

MODE

 

 

 

 

Steel

Stick

Soft(7018)

1

Steel

Stick

Crisp(6010)

2

 

 

 

 

OUTPUT CONTROL KNObS

194

WFS AMPS

0

VOLTS TRIM

LESS

MORE

OUTPUT

OUTPUT

AMPS

AMPS

OFF

ON

ARC CONTROL

 

 

 

 

 

 

 

 

 

ARC FORCE

 

 

DESCRIPTION

 

 

 

(Soft)-10.0 to

 

 

Arc Force adjusts the short cir-

 

 

 

(Crisp)+10.0

 

 

cuit current for a soft arc, or for

 

 

 

 

 

 

a forceful, driving arc. It helps

 

 

 

 

 

 

to prevent sticking and shorting

 

 

 

 

 

 

organic coated electrodes, par-

 

 

 

 

 

 

 

 

 

ticularity globular transfer types

 

 

 

 

 

 

such as stainless and low

 

 

 

 

 

 

hydrogen. Arc Force is espe-

 

 

 

 

 

 

cially effective for root pass on

 

 

 

 

 

 

pipe with stainless electrode

 

 

 

 

 

 

and helps to minimize spatter

 

 

 

 

 

 

for certain electrodes and pro-

 

 

 

 

 

 

cedure as with low hydrogen,

 

 

 

 

 

 

etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

No arc ending options are active for SMAW (Stick) welding modes.

END OPTIONS

No arc ending options are active for SMAW (Stick) welding modes.

NOTE: When a remote control pot such as a K936-1 or -2 Hand Amptrol is connected, the left Control Knob adjusts the maximum arc amper- age while the remote pot adjusts the actual arc amperage from minimum to the preset maxi- mum.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Single Wire Feeder July Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents Vii Power Feed 10M Single Wire Feeder SPEC.# Type Input PowerTemperature Rating Welding Capacity RatingMounting Electric Shock can killLocation Weld CAbLE SIzINGCOAxIAL Weld CAbLES Power SourceElectrode Work DIP Switch #7 Position Polarity Negative Electrode PolarityPower Source Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Wire Feeder Pin FunctionChanging Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System ARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Common Welding AbbREVIATIONSRequired Equipment Product DescriptionRecommended Processes Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Output Control KNObS, Weld Mode 5Process Weld Mode CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes WIR E S IZE MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC 035 045 052Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Accessories OptionalAccessories Lb. coils to 2 spindles Periodic Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION SpecificationTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder14.56 18.48 15.80 30.46Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung
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